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Switchgear Manual
Switchgear Manual
Hennig Gremmel, Hennig Gremmel
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Ano:
2002
Edição:
10th edition
Editora:
Cornelsen Verlag GmbH & Co
Idioma:
german
Páginas:
903
ISBN 10:
3464482367
ISBN 13:
9783464482360
Serias:
Asea Brown Boveri pocket book
Arquivo:
PDF, 22.35 MB
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voltage1685
current1504
din1386
circuit1287
vde1219
fig847
rated703
switchgear663
protection613
conductor581
systems578
load528
phase475
din vde474
cable472
equipment449
transformer444
section436
transformers429
cables428
conductors417
din en414
breaker410
earth390
temperature377
values372
electrical369
installation367
switching366
network362
earthing346
per329
fault328
factor325
design315
currents306
value302
mm2287
voltages277
resistance274
devices269
insulation267
busbar262
connection262
requirements261
switch256
frequency254
operating252
required251
data251
breakers248
iec239
conditions238
supply223
wire221
protective210
components198
withstand195
busbars188
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ABB Switchgear Manual ABB Switchgear Manual More than 50 years after publication of the first edition of the BBC Switchgear Manual by A. Hoppner, we present to you the current edition of today's ABB Calor Emag Switchgear Manual in the internet the first time. As always, it is intended for both experienced switchgear professionals as well as beginners and students. The ABB Calor Emag Switchgear Manual addresses all relevant aspects of switchgear technology for power transmission and distribution. Not only the technology of low, medium and high voltage switchgear and apparatus is considered but also related areas such as digital control systems, CAD/CAE methods, project planning, network calculation, electromagnetic compatibility (EMC), etc. Imprint ABB Pocket Book - Switchgear Manual 10th revised edition Edited by ABB Calor Emag Schaltanlagen AG Mannheim and ABB Calor Emag Mittelspannung GmbH Ratingen Previous editions: (published till 1987 by BBC Brown Boveri, since 1988 by ABB) First edition 1948 Second edition 1951 Second, expanded edition 1951,1955,1956,1957,1958,1960 Third edition 1965 Fourth edition 1973 (in English 1974) Fifth edition 1975 (also English) Sixth edition 1977 (in English 1978) Seventh edition 1979 (in German only) Eighth edition 1987, 1988 (in English 1988) Ninth edition 1992,1994 (in English 1993 and 1995) Tenth edition 1999 (in English 2001) Published at: Cornelsen Verlag, Berlin 10th, 10th revised edition, ISBN 3-46448236-7 The tenth edition in English is a translation of the German edition published towards the end of 1999 by STAR Deutschland GmbH Member of STAR Group However, DIN designation and publication dates of the VDE specifications in section 17.1 are updated to the start at the end 2000. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document. Any reproduction - in whole or in parts - is forbidden without ABB's prior written consent. All rights reserved. Circuit diagrams and data included in this book are pub; lished without reference to possible industrial property rights (including copyright). The right for use of industrial property right is not granted. Extracts from standards are published by permission of "DIN - Deutsches Institut für Normung e.V." (DIN German Institute for Standardization) and of "VDE Verband der Elektrotechnik Elektronik Informationstechnik e.V." (VDE Association for Electrical, Electronic & Information Technologies). The authoritative standards for the user are the latest editions, which can be obtained from VDE-VERLAG GMBH, Bismarckstrasse 33, D-10625 Berlin and from Beuth Verlag GmbH, Burggrafenstrasse 6, D-10787 Berlin. Copyright © 2004 by ABB Calor Emag Mittelspannung GmbH, Ratingen. Printed by: Central-Druck Trost GmbH & Co., Heusenstamm Printed in the Federal Republic of Germany Provider Information/Impressum The ABB website is provided by ABB Asea Brown Boveri Ltd, a company organised under the laws of Switzerland. ABB Asea Brown Boveri Ltd is registered with the commercial register of Zurich, Switzerland, under the company number CH-020.3.900.058-8. Chairman and CEO: Jürgen Dormann Address: Affolternstrasse 54, 8050 Zurich, Switzerland Tel: +41 43 317 7111 Fax: +41 43 317 4420 Table of Contents 1 Fundamental Physical and Technical Terms 1.1 Units of physical quantities 1.1.1 The international system of units (SI) 1.1.2 Other units still in common use; metric, British and US measures 1.1.3 Fundamental physical constants 1.2 Physical, chemical and technical values 1.2.1 Electrochemical series 1.2.2 Faraday's law 1.2.3 Thermoelectric series 1.2.4 pH value 1.2.5 Heat transfer 1.2.6 Acoustics, noise measurement, noise abatement 1.2.7 Technical values of solids, liquids and gases 1.3 Strength of materials 1.3.1 Fundamentals and definitions 1.3.2 Tensile and compressive strength 1.3.3 Bending strength 1.3.4 Loading on beams 1.3.5 Buckling strength 1.3.6 Maximum permissible buckling and tensile stress for tubular rods 1.3.7 Shear strength 1.3.8 Moments of resistance and moments of inertia 1.4 Geometry, calculation of areas and solid bodies 1.4.1 Area of polygons 1.4.2 Areas and centres of gravity 1.4.3 Volumes and surface areas of solid bodies 2 General Electrotechnical Formulae 2.1 Electrotechnical symbols as per DIN 1304 Part 1 2.2 Alternating-current quantities 2.3 Electrical resistances 2.3.1 Definitions and specific values 2.3.2 Resistances in different circuit configurations 2.3.3 The influence of temperature on resistance 2.4 Relationships between voltage drop, power loss and conductor cross-section 2.5 Current input of electrical machines and transformers 2.6 Attenuation constant a of transmission systems 3 Calculation of Short-Circuit Currents in Three-Phase Systems 3.1 Terms and definitions 3.1.1 Terms as per DIN VDE 0102 / IEC 909 3.1.2 Symmetrical components of asymmetrical three-phase systems 3.2 Fundamentals of calculation according to DIN VDE 0102 / IEC 909 3.3 Impedances of electrical equipment 3.3.1 System infeed 3.3.2 Electrical machines 3.3.3 Transformers and reactors 3.3.4 Three-phase overhead lines 3.3.5 Three-phase cables 3.3.6 Busbars in switchgear installations 3.4 Examples of calculation 3.5 Effect of neutral point arrangement on fault behaviour in three-phase high-voltage networks over 1 kV 4 Dimensioning Switchgear Installations 4.1 Insulation rating 4.2 Dimensioning of power installations for mechanical and thermal short-circuit strength 4.2.1 Dimensioning of bar conductors for mechanical short-circuit strength 4.2.2 Dimensioning of stranded conductors for mechanical short-circuit strength 4.2.3 Horizontal span displacement 4.2.4 Mechanical stress on cables and cable fittings in the event of short circuit 4.2.5 Rating the thermal short-circuit current capability 4.3 Dimensioning of wire and tubular conductors for static loads and electrical surfacefield strength 4.3.1 Calculation of the sag of wire conductors in outdoor installations 4.3.2 Calculation of deflection and stress of tubular busbars 4.3.3 Calculation of electrical surface field strength 4.4 Dimensioning for continuous current rating 4.4.1 Temperature rise in enclosed switchboards 4.4.2 Ventilation of switchgear and transformer rooms 4.4.3 Forced ventilation and air-conditioning of switchgear installations 4.4.4 Temperature rise in enclosed busbars 4.4.5 Temperature rise in insulated conductors 4.4.6 Longitudinal expansion of busbars 4.5 Rating power systems for earthquake safety 4.5.1 General principles 4.5.2 Experimental verification 4.5.3 Verification by calculation 4.6 Minimum clearances, protective barrier clearances and widths of gangways 4.6.1 Minimum clearances and protective barrier clearances in power systems with rated voltages over 1 kV (DIN VDE 0101) 4.6.2 Walkways and gangways in power installations with rated voltages over 1kV (DIN VDE0101) 4.6.3 Gangway widths in power installations with rated voltages of up to 1 kV (DIN VDE 0100 Part 729) 4.7 Civil construction requirements 4.7.1 Indoor installations 4.7.2 Outdoor installations 4.7.3 Installations subject to special conditions 4.7.4 Battery compartments 4.7.5 Transformer installation 4.7.6 Fire prevention 4.7.7 Shipping dimensions 5 Protective Measures for Persons and Installations 5.1 Electric shock protection in installations up to 1000V as per DIN VDE 0100 5.1.1 Protection against direct contact (basic protection) 5.1.2 Protection in case of indirect contact (fault protection) 5.1.3 Protection by extra low voltage 5.1.4 Protective conductors, PEN conductors and equipotential bonding conductors 5.2 Protection against contact in installations above 1000V as per DIN VDE 0101 5.2.1 Protection against direct contact 5.2.2 Protection in the case of indirect contact 5.3 Earthing 5.3.1 Fundamentals, definitions and specifications 5.3.2 Earthing material 5.3.3 Dimensioning of earthing systems 5.3.4 Earthing measurements 5.4 Lightning protection 5.4.1 General 5.4.2 Methods of lightning protection 5.4.3 Overhead earth wires 5.4.4 Lightning rods 5.5 Electromagnetic compatibility 5.5.1 Origin and propagation of interference quantities 5.5.2 Effect of interference quantities on interference sinks 5.5.3 EMC measures 5.6 Partial-discharge measurement 5.6.1 Partial-discharge processes 5.6.2 Electrical partial-discharge measurement procedures 5.7 Effects of climate and corrosion protection 5.7.1 Climates 5.7.2 Effects of climate and climatic testing 5.7.3 Reduction of insulation capacity by humidity 5.7.4 Corrosion protection 5.8 Degrees of protection for electrical equipment of up to 72.5 kV (VDE 0470 Part 1, EN 60529) 6 Methods and Aids for Planning Installations 6.1 Planning of switchgear installations 6.1.1 Concept, boundary conditions, pc calculation aids 6.1.2 Planning of high-voltage installations 6.1.3 Project planning of medium-voltage installations 6.1.4 Planning of low-voltage installations 6.1.5 Calculation of short-circuit currents, computer-aided 6.1.6 Calculation of cable cross-sections, computer-aided 6.1.7 Planning of cable routing, computer-aided 6.2 Reference designations and preparation of documents 6.2.1 Item designation of electrical equipment as per DIN 40719 Part 2 6.2.2 Preparation of documents 6.2.3 Classification and designation of documents 6.2.4 Structural principles and reference designation as per IEC 61346 6.3 CAD/CAE methods applied to switchgear engineering 6.3.1 Terminology, standards 6.3.2 Outline of hardware and software for CAD systems 6.3.3 Overview of CAD applications in ABB switchgear engineering 6.4 Drawings 6.4.1 Drawing formats 6.4.2 Standards for representation 6.4.3 Lettering in drawings, line thicknesses 6.4.4 Text panel, identification of drawing 6.4.5 Drawings for switchgear installations 6.4.6 Drawing production, drafting aids 7 Low Voltage Switchgear 7.1 Switchgear apparatus 7.1.1 Low voltage switchgear as per VDE 0660 Part 100 and following parts, EN 60947 ... and IEC 60947 7.1.2 Low voltage fuses as per VDE 0636 Part 10 and following parts, EN 60269-... IEC602697.1.3 Protective switchgear for household and similar uses 7.1.4 Selectivity 7.1.5 Backup protection 7.2 Low-voltage switchgear installations and distribution boards 7.2.1 Basics 7.2.2 Standardized terms 7.2.3 Classification of switchgear assemblies 7.2.4 Internal subdivision by barriers and partitions 7.2.5 Electrical connections in switchgear assemblies 7.2.6 Verification of identification data of switchgear assemblies 7.2.7 Switchgear assemblies for operation by untrained personnel 7.2.8 Retrofitting, changing and maintaining low-voltage switchgear assemblies 7.2.9 Modular low-voltage switchgear system (MNS system) 7.2.10 Low-voltage distribution boards in cubicle-type assembly 7.2.11 Low-voltage distribution boards in multiple box-type assembly 7.2.12 Systems for reactive power compensation 7.2.13 Control systems for low-voltage switchgear assemblies 7.3 Design aids 7.4 Rated voltage 690 V 7.5 Selected areas of application 7.5.1 Design of low-voltage substations to withstand induced vibrations 7.5.2 Low voltage substations in internal arc-proof design for offshore applications 7.5.3 Substations for shelter 8 Switchgear and Switchgear Installations for High-Voltage up to and including 52 kV (Medium Voltage) 8.1 Switchgear apparatus (= 52kV) 8.1.1 Disconnectors 8.1.2 Switch-disconnectors 8.1.3 Earthing switches 8.1.4 Position indication 8.1.5 HV fuse links (DIN EN 60 282-1 (VDE 0670 Part 4)) 8.1.6 Is-limiter® - fastest switching device in the world 8.1.7 Circuit-breakers 8.1.8 Vacuum contactors 8.2 Switchgear installations (= 52 kV) 8.2.1 Specifications covering HV switchgear installations 8.2.2 Switchgear as per DIN VDE 0101 8.2.3 Metal-enclosed switchgear as per DIN EN 60298 (VDE 0670 Part 6) 8.2.4 Metal-enclosed air-insulated switchgear as per DIN EN 60298 (VDE 0670 Part 6) 8.2.5 Metal-enclosed gas-insulated switchgear under DIN EN 60298 (VDE 0670 Part 6) 8.2.6 Control systems for medium-voltage substations 8.3 Terminal connections for medium-voltage installations 8.3.1 Fully-insulated transformer link with cables 8.3.2 SF6-insulated busbar connection 8.3.3 Solid-insulated busbar connection 9 High-Current Switchgear 9.1 Generator circuit-breaker 9.1.1 Selection criteria for generator circuit-breakers 9.1.2 Generator circuit-breaker type ranges HG... and HE... (SF6 gas breaker) 9.1.3 Generator circuit-breaker type DR (air-blast breaker) 9.1.4 Generator circuit-breaker type VD 4 G (vacuum breaker) 9.2 High-current bus ducts (generator bus ducts) 9.2.1 General requirements 9.2.2 Types, features, system selection 9.2.3 Design dimensions 9.2.4 Structural design 9.2.5 Earthing system 9.2.6 Air pressure/Cooling system 10 High-Voltage Apparatus 10.1 Definitions and electrical parameters for switchgear 10.2 Disconnectors and earthing switches 10.2.1 Rotary disconnectors 10.2.2 Single-column (pantograph) disconnector TFB 10.2.3 Two-column vertical break disconnectors 10.2.4 Single-column earthing switches 10.2.5 Operating mechanisms for disconnectors and earthing switches 10.3 Switch-disconnectors 10.4 Circuit-breakers 10.4.1 Function, selection 10.4.2 Design of circuit-breakers for high-voltage (>52kV) 10.4.3 Interrupting principle and important switching cases 10.4.4 Quenching media and operating principle 10.4.5 Operating mechanism and control 10.5 Instrument transformers for switchgear installations 10.5.1 Definitions and electrical quantities 10.5.2 Current transformer 10.5.3 Inductive voltage transformers 10.5.4 Capacitive voltage transformers 10.5.5 Non-conventional transformers 10.6 Surge arresters 10.6.1 Design, operating principle 10.6.2 Application and selection of MO surge arresters 11 High-Voltage Switchgear Installations 11.1 Summary and circuit configuration 11.1.1 Summary 11.1.2 Circuit configurations for high- and medium-voltage switchgear installations 11.2 SF6-gas-insulated switchgear (GIS) 11.2.1 General 11.2.2 SF6 gas as insulating and arc-quenching medium 11.2.3 GIS for 72.5 to 800 kV 11.2.4 SMART-GIS 11.2.5 Station arrangement 11.2.6 Station layouts 11.2.7 SF6-insulated busbar links 11.3 Outdoor switchgear installations 11.3.1 Requirements, clearances 11.3.2 Arrangement and components 11.3.3 Switchyard layouts 11.4 Innovative HV switchgear technology 11.4.1 Concepts for the future 11.4.1.1 Process electronics (sensor technology, PISA) 11.4.1.2 Monitoring in switchgear installations 11.4.1.3 Status-oriented maintenance 11.4.2 Innovative solutions 11.4.2.1 Compact outdoor switchgear installations 11.4.2.2 Hybrid switchgear installations 11.4.3 Modular planning of transformer substations 11.4.3.1 Definition of modules 11.4.3.2 From the customer requirement to the modular system solution 11.5 Installations for high-voltage direct-current (HDVC) transmission 11.5.1 General 11.5.2 Selection of main data for HDVC transmission 11.5.3 Components of a HDVC station 11.5.4 Station layout 11.6 Static var (reactive power) composition (SVC) 11.6.1 Applications 11.6.2 Types of compensator 11.6.3 Systems in operation 12 Transformers and Other Equipment for Switchgear Installations 12.1 Transformers 12.1.1 Design, types and dimensions 12.1.2 Vector groups and connections 12.1.3 Impedance voltage, voltage variation and short-circuit current withstand 12.1.4 Losses, cooling and overload capacity 12.1.5 Parallel operation 12.1.6 Protective devices for transformers 12.1.7 Noise levels and means of noise abatement 12.2 Current-limiting reactors EN 60289 (VDE 0532 Part 20) 12.2.1 Dimensioning 12.2.2 Reactor connection 12.2.3 Installation of reactors 12.3 Capacitors 12.3.1 Power capacitors 12.3.2 Compensation of reactive power 12.4 Resistor devices 12.5 Rectifiers 13 Conductor Materials and Accessories for Switchgear Installations 13.1 Busbars, stranded-wire conductors and insulators 13.1.1 Properties of conductor materials 13.1.2 Busbars for switchgear installations 13.1.3 Drilled holes and bolted joints for busbar conductors 13.1.4 Technical values for stranded-wire conductors 13.1.5 Post-type insulators and overhead-line insulators 13.2 Cables, wires and flexible cords 13.2.1 Specifications, general 13.2.2 Current-carrying capacity 13.2.3 Selection and protection 13.2.4 Installation of cables and wires 13.2.5 Cables for control, instrument transformers and auxiliary supply in high-voltage switchgear installations 13.2.6 Telecommunications cables 13.2.7 Data of standard VDE, British and US cables 13.2.8 Power cable accessories for low- and medium- voltage 13.3 Safe working equipment in switchgear installations 14 Protection and Control Systems in Substations and Power Networks 14.1 Introduction 14.2 Protection 14.2.1 Protection relays and protection systems 14.2.2 Advantages of numeric relays 14.2.3 Protection of substations, lines and transformers 14.2.4 Generator unit protection 14.3 Control, measurement and regulation (secondary systems) 14.3.1 D.C. voltage supply 14.3.2 Interlocking 14.3.3 Control 14.3.4 Indication 14.3.5 Measurement 14.3.6 Synchronizing 14.3.7 Metering 14.3.8 Recording and logging 14.3.9 Automatic switching control 14.3.10 Transformer control and voltage regulation 14.3.11 Station control rooms 14.4 Station control with microprocessors 14.4.1 Outline 14.4.2 Microprocessor and conventional secondary systems compared 14.4.3 Structure of computerized control systems 14.4.4 Fibre-optic cables 14.5 Network control and telecontrol 14.5.1 Functions of network control systems 14.5.2 Control centres with process computers for central network management 14.5.3 Control centres, design and equipment 14.5.4 Telecontrol and telecontrol systems 14.5.5 Transmission techniques 14.5.6 Technical conditions for telecontrol systems and interfaces with substations 14.6 Load management , ripple control 14.6.1 Purpose of ripple control and load management 14.6.2 Principle and components for ripple-control systems 14.6.3 Ripple-control command centre 14.6.4 Equipment for ripple control 14.6.5 Ripple control recievers 15 Secondary Installations 15.1 Stand-by power systems 15.1.1 Overview 15.1.2 Stand-by power with generator systems 15.1.3 Uninterruptible power supply with stand-by generating sets (rotating UPS installations) 15.1.4 Uninterruptible power supply with static rectifiers (static UPS installations) 15.2 High-speed transfer devices 15.2.1 Applications, usage, tasks 15.2.2 Integration into the installation 15.2.3 Design of high-speed transfer devices 15.2.4 Functionality 15.2.5 Types of transfer 15.3 Stationary batteries and battery installations, DIN VDE 0510, Part 2 798 15.3.1 Types and specific properties of batteries 15.3.2 Charging and discharging batteries 15.3.3 Operating modes for batteries 15.3.4 Dimensioning batteries 15.3.5 Installing batteries, types of installation 15.4 Installations and lighting in switchgear installations 15.4.1 Determining internal requirements for electrical power for equipment 15.4.2 Layout and installation systems 15.4.3 Lighting installations 15.4.4 Fire-alarm systems 15.5 Compressed-air systems in switchgear installations 15.5.1 Application, requirements, regulations 15.5.2 Physical basics 15.5.3 Design of compressed-air systems 15.5.4 Rated pressures and pressure ranges 15.5.5 Calculating compressed-air generating and storage systems 15.5.6 Compressed-air distribution systems 16 Materials and Semi-Finished Products for Switchgear Installations 16.1 Iron and steel 16.1.1 Structural steel, general 16.1.2 Dimensions and weights of steel bars, sections and tubes 16.1.3 Stresses in steel components 16.2 Non-ferrous metals 16.2.1 Copper for electrical engineering 16.2.2 Aluminium for electrical engineering 16.2.3 Brass 16.3 Insulating materials 16.3.1 Solid insulating materials 16.3.2 Liquid insulating materials 16.3.3 Gaseous insulating materials 16.4 Semi-finished products 16.4.1 Dimensions and weights of metal sheets, DIN EN 10130 16.4.2 Slotted steel strip 16.4.3 Screws and accessories 16.4.4 Threads for bolts and screws 16.4.5 Threads for electrical engineering 17 Miscellaneous 17.1 DIN VDE specifications and IEC publications for substation design 17.2 Application of European directives to high-voltage switchgear installations. CE mark 17.3 Quality in switchgear 17.4 Notable events and achievements in the history of ABB switchgear technology 1 1 Fundamental Physical and Technical Terms 1.1 Units of physical quantities 1.1.1 The International System of Units (Sl) The statutory units of measurement are1) 1. the basic units of the International System of Units (Sl units) for the basic quantities length, mass, time, electric current, thermodynamic temperature and luminous intensity, 2. the units defined for the atomic quantities of quantity of substance, atomic mass and energy, 3. the derived units obtained as products of powers of the basic units and atomic units through multiplication with a defined numerical factor, 4. the decimal multiples and sub-multiples of the units stated under 1-3. Table 1-1 Basic SI units Quantity Units Symbol Units Name Length Mass Time Electric current Thermodynamic temperature Luminous intensity m kg s A K cd metre kilogramme second ampere kelvin candela mol mole Atomic units Quantity of substance Table 1-2 Decimals Multiples and sub-multiples of units Decimal power Prefix Symbol 1012 Tera Giga Mega Kilo Hekto Deka Dezi T G M k h da d 109 106 103 102 101 10–1 1)DIN 10–2 10–3 10–6 10–9 10–12 10–15 10–18 Zenti Milli Mikro Nano Piko Femto Atto c m µ n p f a 1301 1 List of units 1 2 No. Quantity 3 4 Sl unit1) Name 5 6 7 8 Relationship1) Remarks Other units Symbol Name Symbol 1 Length, area, volume 1.1 Length metre m 1.2 Area square metre m2 1.3 1.4 1.5 1) Volume Reciprocal length Elongation cubic metre see Note to No. 1.1 are hectare a ha 1 a = 102 m2 1 ha = 104 m2 litre l 1 l = 1 dm3 = 10–3 m3 dioptre dpt 1 dpt = 1/m for land measurement only m3 reciprocal metre 1/m metre per metre m/m See also notes to columns 3 and 4 and to column 7 on page 15. (continued) 2 Table 1-3 only for refractive index of optical systems Numerical value of elongation often expressed in per cent Table 1-3 (continued) List of units 1 2 No. Quantity 3 4 Sl unit1) 5 6 7 8 Relationship1) Remarks Other units Name Symbol radian rad Name Symbol 2 Angle 2.1 Plane angle (angle) 1 rad = 1 m/m 1 full angle = 2 π rad full angle 2.2 1) Solid angle steradian right angle v 1v π = — rad 2 degree ° 1° π = —— rad 180 minute second ' " 1' 1" = 1°/60 = 1’/60 gon gon 1 gon π = —— rad 200 1 sr = 1m2/m2 sr see DIN 1315 In calculation the unit rad as a factor can be replaced by numerical 1. see DIN 1315 See also notes to columns 3 and 4 and to column 7 on page 15. 3 (continued) 1 4 Table 1-3 (continued) List of units 1 2 No. Quantity 3 4 Sl unit1) 5 6 7 8 Relationship1) Remarks Other units Name Symbol kilogramme kg Name Symbol 3 Mass 3.1 3.2 1) Mass Mass per unit length kilogramme per metre Units of weight used terms for mass expressing quantities goods are the units mass, see DIN 1305 gramme tonne atomic mass unit g t u 1g 1t 1u At the present state of = 10–3 kg measuring technology the = 103 kg = 1.66053 · 10–27 kg 3-fold standard deviation for the relationship for u given in col. 7 is ± 3 · 10–32 kg. metric carat Kt 1 Kt = 0.2 · 10–3 kg Tex tex 1 tex = 10–6 kg/m = 1 g/km only for gems kg/m See also notes to columns 3 and 4 and to column 7 on page 15. (continued) as in of of only for textile fibres and yarns, see DIN 60905 Sheet 1 Table 1-3 (continued) List of units 1 2 No. Quantity 3 4 Sl unit1) 5 6 7 8 Relationship1) Remarks Other units Name Symbol Name Symbol 3.3 Density kilogramme per cubic metre kg/m3 see DIN 1306 3.4 Specific volume cubic metre per kilogramme m3/kg see DIN 1306 3.5 Moment of inertia kilogrammesquare metre kg m2 see DIN 5497 and Note to No. 3.5 1) See also notes to columns 3 and 4 and to column 7 on page 15. (continued) 5 1 6 Table 1-3 (continued) List of units 1 2 3 Sl 4 unit1) 5 6 7 8 Relationship1) Remarks 1 min = 60 s 1 h = 60 min 1 d = 24 h see DIN 1355 Other units No. Quantity Name Symbol Name Symbol second s minute hour day year min h d a 4 Time 4.1 Time 4.2 Frequency hertz Hz 4.3 Revolutions per second reciprocal second 1/s 1) 1 Hz = 1/s reciprocal minute See also notes to columns 3 and 4 and to column 7 on page 15. (continued) In the power industry a year is taken as 8760 hours. See also Note to No. 4.1. 1/min 1/min = 1/(60 s) 1 hertz is equal to the frequency of a periodic event having a duration of 1 s. If it is defined as the reciprocal of the time of revolution, see DIN 1355. Table 1-3 (continued) List of units 1 2 No. Quantity 3 4 Sl unit1) 6 7 8 Relationship1) Remarks Other units Name Symbol 4.4 Cyclic frequency reciprocal second 1/s 4.5 Velocity metre per second m/s 4.6 Acceleration metre per m/s2 second squared 4.7 Angular velocity radian per second 4.8 Angular acceleration radian per rad/s2 second squared 1) 5 Name Symbol kilometre per hour km/h 1 km/h = 1 —— m/s 3.6 rad/s See also notes to columns 3 and 4 and to column 7 on page 15. (continued) 7 1 8 Table 1-3 (continued) List of units 1 2 No. Quantity 3 4 Sl unit1) Name 5 6 7 8 Relationship1) Remarks Other units Symbol Name Symbol 5 Force, energy, power = 1 kg m/s2 5.1 Force newton N 1N 5.2 Momentum newton-second Ns 1 Ns = 1 kg m/s 5.3 Pressure pascal Pa bar 1) See also notes to columns 3 and 4 and to column 7 on page 15. (continued) bar 1 Pa = 1 N/m2 1 bar = 105 Pa Units of weight as a quantity of force are the units of force, see DIN 1305. see Note to columns 3 and 4 see DIN 1314 Table 1-3 (continued) List of units 1 2 No. Quantity 3 4 Sl unit1) 5 6 7 8 Relationship1) Remarks In many technical fields it has been agreed to express mechanical stress and strength in N/mm2. 1 N/mm2 = 1 MPa. Other units Name Symbol Name Symbol 5.4 Mechanical stress newton per square metre, pascal N/m2, Pa 1 Pa = 1 N/m2 5.5 Energy, work, quantity of heat joule J 1J kilowatt-hour electron volt 5.6 Torque newton-metre 5.7 Angular momentum newton-second- Nsm metre 1) Nm kWh eV = 1 Nm = 1 Ws see DIN 1345 = 1 kg m2/s2 1 kWh = 3.6 MJ At the present state of 1 eV = 1.60219 ·10–19 J measuring technology the 3-fold standard deviation for the relationship given in col. 7 is ± 2 · 10–24 J. 1 Nm = 1 J = 1 Ws 1 Nsm = 1 kg m2/s See also notes to columns 3 and 4 and to column 7 on page 15. (continued) 9 1 10 Table 1-3 (continued) List of units 1 2 No. Quantity 3 4 Sl unit1) 5.8 Power energy flow, heat flow 5 6 7 8 Relationship1) Remarks Other units Name Symbol Name Symbol watt W 1 W = 1 J/s =1 N m/s = 1 VA The watt is also termed voltampere (standard symbol VA) when expressing electrical apparent power, and Var (standard symbol var) when expressing electrical reactive power, see DIN 40110. 1 Pas = 1 Ns/m2 = 1 kg/(sm) see DIN 1342 6 Viscometric quantities 6.1 Dynamic viscosity pascal-second Pas 6.2 Kinematic viscosity square metre per second m2/s 1) See also notes to columns 3 and 4 and to column 7 on page 15. (continued) see DIN 1342 Table 1-3 (continued) List of units 1 2 No. Quantity 3 4 Sl unit1) Name 5 6 7 8 Relationship1) Remarks The degree Celsius is the special name for kelvin when expressing Celsius temperatures. Thermodynamic temperature; see Note to No. 7.1 and DIN 1345. Kelvin is also the unit for temperature differences and intervals. Expression of Celsius temperatures and Celsius temperature differences, see Note to No 7.1. Other units Symbol Name Symbol 7 Temperature and heat 7.1 Temperature kelvin K degree Celsius (centigrade) m2/s see DIN 1341 Entropy, thermal joule capacity per kelvin J/K see DIN 1345 Thermal conductivity W/(K m) see DIN 1341 7.2 Thermal diffusivity 7.3 7.4 11 1) °C square metre per second watt per kelvin-metre See also notes to columns 3 and 4 and to column 7 on page 15. (continued) 1 12 Table 1-3 (continued) List of units 1 2 No. Quantity 3 4 Sl unit1) 7.5 Heat transfer coefficient 5 6 7 8 Relationship1) Remarks Other units Name Symbol Name Symbol watt per kelvin-square metre W/(Km2) see DIN 1341 A see DIN 1324 and 8 Electrical and magnetic quantities 8.1 Electric current, magnetic potential difference ampere DIN 1325 8.2 Electric voltage, volt electric potential difference V 1V =1 W/A see DIN 1323 83 Electric conductance siemens S 1S = A/V see Note to columns 3 and 4 and also DIN 1324 8.4 Electric resistance ohm Ω 1Ω = 1/S see DIN 1324 1) See also notes to columns 3 and 4 and to column 7 on page 15. (continued) Table 1-3 (continued) List of units 1 2 No. Quantity 3 4 Sl unit1) Name 8.5 5 6 7 8 Other units Symbol Name Symbol ampere-hour Ah Relationship1) Remarks 1 C = 1 As 1 Ah = 3600 As see DIN 1324 1F see DIN 1357 Quantity of coulomb electricity, electric charge C 8.6 Electric capacitance farad F 8.7 Electric flux density coulomb per square metre C/m2 see DIN 1324 8.8 Electric field strength volt per metre V/m see DIN 1324 8.9 Magnetic flux weber, volt-second Wb, Vs 1 Wb = 1 Vs 8.10 Magnetic flux tesla density, (induction) T 1T = 1 Wb/m2 see DIN 1325 8.11 Inductance (permeance) H 1H = 1 Wb/A see DIN 1325 13 1) henry See also notes to columns 3 and 4 and to column 7 on page 15. = 1 C/V see DIN 1325 (continued) 1 14 Table 1-3 (continued) List of units 1 2 No. Quantity 3 4 Sl unit1) 8.12 Magnetic field intensity 5 6 7 8 Relationship1) Remarks Other units Name Symbol Name Symbol ampere per metre A/m see DIN 1325 9 Photometric quantities 9.1 Luminous intensity candela cd see DIN 5031 Part 3. The word candela is stressed on the 2nd syllable. 9.2 Luminance candela per square metre cd/m2 see DIN 5031 Part 3 9.3 Luminous flux lumen Im 9.4 1) Illumination lux Ix See also notes to columns 3 and 4 and to column 7 on page 15. 1 Im = 1 cd · sr see DIN 5031 Part 3 Im/m2 see DIN 5031 Part 3 1 lx = 1 Notes to Table 1-3 To column 7: Thus, t = T – T0 = T – 273.15 K. (1) A number having the last digit in bold type denotes that this number is defined by agreement (see DIN 1333). When expressing Celsius temperatures, the standard symbol °C is to be used. To No. 1.1: The difference ∆ t between two Celsius temperatures, e. g. the temperatures t 1 = T1 – T0 and t 2 = T2 – T0, is The nautical mile is still used for marine navigation (1 nm = 1852 m). For conversion from inches to millimetres see DIN 4890, DIN 4892, DIN 4893. To No. 3.5: When converting the so-called “flywheel inertia GD2” into a mass moment of inertia J, note that the numerical value of GD2 in kp m2 is equal to four times the numerical value of the mass moment of inertia J in kg m2. To No. 4.1: Since the year is defined in different ways, the particular year in question should be specified where appropriate. 3 h always denotes a time span (3 hours), but 3h a moment in time (3 o’clock). When moments in time are stated in mixed form, e.g. 2h25m3s, the abbreviation min may be shortened to m (see DIN 1355). To No. 7.1: The (thermodynamic) temperature (T), also known as “absolute temperature”, is the physical quantity on which the laws of thermodynamics are based. For this reason, only this temperature should be used in physical equations. The unit kelvin can also be used to express temperature differences. ∆ t = t 1 –t 2 = T1 – T2 = ∆ T (2) A temperature difference of this nature is no longer referred to the thermodynamic temperature T0, and hence is not a Celsius temperature according to the definition of Eq. (1). However, the difference between two Celsius temperatures may be expressed either in kelvin or in degrees Celsius, in particular when stating a range of temperatures, e. g. (20 ± 2) °C Thermodynamic temperatures are often expressed as the sum of T0 and a Celsius temperature t, i. e. following Eq. (1) T = T0 + t (3) and so the relevant Celsius temperatures can be put in the equation straight away. In this case the kelvin unit should also be used for the Celsius temperature (i. e. for the “special thermodynamic temperature difference”). For a Celsius temperature of 20 °C, therefore, one should write the sum temperature as T = T0 + t = 273.15 K + 20 K = 293.15 K (4) Celsius (centigrade) temperature (t) is the special difference between a given thermodynamic temperature T and a temperature of T0 = 273.15 K. 15 1 16 1.1.2 Other units still in common use; metric, British and US measures Some of the units listed below may be used for a limited transition period and in certain exceptional cases. The statutory requirements vary from country to country. ångström atmosphere physical atmosphere technical British thermal unit calorie centigon degree degree fahrenheit dyn erg foot gallon (UK) gallon (US) gauss gilbert gon horsepower hundredweight (long) inch (inches) international ampere international farad international henry international ohm international volt international watt kilogramme-force, kilopond Å atm at, ata Btu cal c deg, grd °F dyn erg ft gal (UK) gal (US) G.Gs Gb g hp cwt in, " Aint Fint Hint Ωint Vint Wint kp, kgf length pressure pressure quantity of heat quantity of heat plane angle temperature difference temperature force energy length volume liquid volume magnetic flux density magnetic potential difference plane angle power mass length electric current electrical capacitance inductance electrical resistance electrical potential power force 1 Å = 0.1 nm = 10–10m 1 atm = 101 325 Pa 1 at = 98 066.5 Pa 1 Btu ≈ 1055.056 J 1 cal = 4.1868 J 1 c = 1 cgon = 5 π · 10–5 rad 1 deg = 1 K TK = 273.15 + (5/9) · (tF – 32) 1 dyn = 10–5 N 1 erg = 10–7 J 1 ft = 0.3048 m 1 gal (UK) ≈ 4.54609 · 10–3 m3 1 gal (US) ≈ 3.78541 · 10–3 m3 1 G = 10–4T 1 Gb = (10/4 π) A 1 g = 1 gon = 5 π · 10–3 rad 1 hp ≈ 745.700 W 1 cwt ≈ 50.8023 kg 1 in = 25.4 mm = 254 · 10–4 m 1 Aint ≈ 0.99985 A 1 Fint = (1/1.00049) F 1 Hint = 1.00049 H 1 Ωint = 1.00049 Ω 1 Vint = 1.00034 V 1 Wint ≈ 1.00019 W 1 kp = 9.80665 N ≈ 10 N Unit of mass maxwell metre water column micron millimetres of mercury milligon oersted Pferdestärke, cheval-vapeur Pfund pieze poise pond, gram -force pound1) poundal poundforce sea mile, international short hundredweight stokes torr typographical point yard Zentner 1) ME M, Mx mWS µ mm Hg cc Oe PS, CV Pfd pz P mass magnetic flux pressure length pressure plane angle magnetic field strength power mass pressure dynamic viscosity 1 ME = 9.80665 kg 1 M = 10 nWb = 10–8 Wb 1 mWS = 9806.65 PA ≈ 0,1 bar 1 µ = 1 µm = 10–6 m 1 mm Hg ≈ 133.322 Pa 1 cc = 0.1 mgon = 5 π · 10–7 rad 10e = (250/π) A/m 1 PS = 735.49875 W 1 Pfd = 0.5 kg 1 pz = 1 mPa = 10–3 Pa 1 P = 0.1 Pa · s p, gf Ib pdl Ibf n mile sh cwt St Torr p yd z force mass force force length (marine) mass kinematic viscosity pressure length (printing) length mass 1 p = 9.80665 · 10–3 N ≈ 10 mN 1 Ib ≈ 0.453592 kg 1 pdl ≈ 0.138255 N 1 Ibf ≈ 4.44822 N 1 n mile = 1852 m 1 sh cwt ≈ 45.3592 kg 1 St = 1 cm2/s = 10–4 m2/s 1 Torr ≈ 133.322 Pa 1 p = (1.00333/2660) m ≈ 0.4 mm 1 yd = 0.9144 m 1 z = 50 kg UK and US pounds avoirdupois differ only after the sixth decimal place. 17 1 18 Table 1-4 Metric, British and US linear measure Metric units of length British and US units of length Kilometre Metre Decimetre Centimetre Millimetre Mile Yard Foot Inch Mil km m dm cm mm mile yd ft in or " mil 1 0.001 0.0001 0.00001 0.000001 1.60953 0.000914 0.305 · 10–3 0.254 · 10–4 0.254 · 10–7 1 000 1 0.1 0.01 0.001 1 609.53 0.9143 0.30479 0.02539 0.254 · 10–4 10 000 10 1 0.1 0.01 16 095.3 9.1432 3.0479 0.25399 0.254 · 10–3 100 000 100 10 1 0.1 160 953 91.432 30.479 2.53997 0.00254 1 000 000 1 000 100 10 1 1 609 528 914.32 304.79 25.3997 0.02539 0.6213 0.6213 · 10–3 0.6213 · 10–4 0.6213 · 10–5 0.6213 · 10–6 1 0.5682 · 10–3 0.1894 · 10–3 0.158 · 10–4 0.158 · 10–7 1 093.7 1.0937 0.1094 0.01094 0.001094 1 760 1 0.3333 0.02777 0.0277 · 10–3 3 281 3.281 0.3281 0.03281 0.003281 5 280 3 1 0.0833 0.0833 · 10–3 39 370 39.370 3.937 0.3937 0.03937 63 360 36 12 1 0.001 3 937 · 104 39 370 3 937.0 393.70 39.37 6 336 · 104 36 000 12 000 1 000 1 Special measures: 1 metric nautical mile = 1852 m 1 metric land mile = 7500 m 1 Brit. or US nautical mile = 1855 m 1 micron (µ) = 1/1000 mm = 10 000 Å Table 1-5 Metric, British and US square measure Metric units of area British and US units of area Square kilometres Square metre Square decim. Square centim. Square millim. Square mile Square yard km2 m2 dm2 cm2 mm2 sq.mile sq.yd 1 1 · 10–6 1 · 10–8 1 · 10–10 1 · 10–12 2.58999 0.8361 · 10–6 9.290 · 10–8 6.452 · 10–10 506.7 · 10–18 106 1· 1 1 · 10–2 1 · 10–4 1 · 10–6 2 589 999 0.836130 9.290 · 10–2 6.452 · 10–4 506.7 · 10–12 106 100 · 100 1 1 · 10–2 1 · 10–4 259 · 106 83.6130 9.29034 6.452 · 10–2 506.7 · 10–10 108 100 · 10 000 100 1 1 · 10–2 259 · 108 8 361.307 929.034 6.45162 506.7 · 10–8 1010 100 · 1 000 000 10 000 100 1 259 · 1010 836 130.7 92 903.4 645.162 506.7 · 10–6 Special measures: 1 hectare (ha) = 100 are (a) 1 are (a) = 100 m2 1 Bad. morgen = 56 a = 1.38 acre 1 Prussian morgen = 25.53 a = 0.63 acre 1 Württemberg morgen = 31.52 a = 0.78 acre 1 Hesse morgen = 25.0 a = 0.62 acre 1 Tagwerk (Bavaria) = 34.07 a = 0.84 acre 1 sheet of paper = 86 x 61 cm gives 8 pieces size A4 or 16 pieces A5 or 32 pieces A6 0.386013 0.386 · 10–6 0.386 · 10–8 0.386 · 10–10 0.386 · 10–12 1 0.3228 · 10–6 0.0358 · 10–6 0.2396 · 10–9 0.196 · 10–15 103 1 196 · 1.1959 0.01196 0.1196 · 10–3 0.1196 · 10–5 30 976 · 10 2 1 0.11111 0.7716 ·10–3 0.607 · 10–9 Square foot Square inch sq.ft sq.in 104 1076 · 10.764 0.10764 0.1076 · 10–2 0.1076 · 10–4 27 878 · 103 9 1 0.006940 0.00547 · 10–6 Circular mils cir.mils 106 1 550 · 1 550 15.50 0.1550 0.00155 40 145 · 105 1296 144 1 0.785 · 10–6 1 section (sq.mile) = 64 acres = 2,589 km2 1 acre = 4840 sq.yds = 40.468 a 1 sq. pole = 30.25 sq.yds = 25.29 m2 1 acre = 160 sq.poles = 4840 sq.yds = 40.468 a 1 yard of land = 30 acres = 1214.05 a 1 mile of land = 640 acres = 2.589 km2 197.3 · 1013 197.3 · 107 197.3 · 105 197.3 · 103 1 973 5 098 · 1012 1 646 · 106 183 · 106 1.27 · 106 1 USA Brit. 19 1 20 Table 1-6 Metric, British and US cubic measures Metric units of volume British and US units of volume US liquid measure Cubic metre Cubic decimetre Cubic centimetre Cubic millimetre Cubic yard Cubic foot Cubic inch Gallon Quart Pint m3 dm3 cm3 mm3 cu.yd cu.ft cu.in gal quart pint 1 1 · 10–3 1 · 10–6 1 · 10–9 0.764573 0.0283170 0.1638 · 10–4 3.785 · 10–3 0.9463 · 10–3 0.4732 · 10–3 1 000 1 1 · 10–3 1 · 10–6 764.573 28.31701 0.0163871 3.785442 0.9463605 0.4731802 1 000 · 103 1 000 1 1 · 10–3 764 573 28 317.01 16.38716 3 785.442 946.3605 473.1802 1 000 · 106 1.3079 1 000 · 103 1.3079 · 10–3 1 000 1.3079 · 10–6 1 1.3079 · 10–9 764 573 · 10 3 1 28 317 013 0.037037 16387.16 0.2143 · 10–4 3 785 442 0.0049457 946 360.5 0.0012364 473 180.2 0.0006182 35.32 0.03532 0.3532 · 10–4 0.3532 · 10–7 27 1 0.5787 · 10–3 0.1336797 0.0334199 0.0167099 61 · 103 61.023 0.061023 0.610 · 10–4 46 656 1 728 1 231 57.75 28.875 264.2 0.2642 0.2642 · 10–3 0.2642 · 10–6 202 7.48224 0.00433 1 0.250 0.125 1 056.8 1.0568 1.0568 · 10–3 1.0568 · 10–6 808 29.92896 0.01732 4 1 0.500 2 113.6 2.1136 2.1136 · 10–3 2.1136 · 10–6 1 616 59.85792 0.03464 8 2 1 1 Table 1-7 Conversion tables Millimetres to inches, formula: mm x 0.03937 = inch mm 0 1 2 3 4 5 6 7 8 9 10 10 20 30 40 50 0.03937 0.43307 0.82677 1.22047 1.61417 2.00787 0.07874 0.47244 0.86614 1.25984 1.65354 2.04724 0.11811 0.51181 0.90551 1.29921 1.69291 2.08661 0.15748 0.55118 0.94488 1.33858 1.73228 2.12598 0.19685 0.59055 0.98425 1.37795 1.77165 2.16535 0.23622 0.62992 1.02362 1.41732 1.81102 2.20472 0.27559 0.66929 1.06299 1.45669 1.85039 2.24409 0.31496 0.70866 1.10236 1.49606 1.88976 2.28346 0.35433 0.74803 1.14173 1.53543 1.92913 2.32283 5 6 7 8 9 0.39370 0.78740 1.18110 1.57480 1.96850 Inches to millimetres, formula: inches x 25.4 = mm inch 0 10 10 20 30 40 50 1 2 3 4 25.4 50.8 76.2 101.6 254.0 279.4 304.8 330.2 355.6 508.0 533.4 558.8 584.2 609.6 762.0 787.4 812.8 838.2 863.6 1 016.0 1 041.4 1 066.8 1 092.2 1 117.6 1 270.0 1 295.4 1 320.8 1 246.2 1 371.6 127.0 152.4 177.8 381.0 406.4 431.8 635.0 660.4 685.8 889.0 914.4 939.8 1 143.0 1 168.4 1 193.8 1 397.0 1 422.4 1 447.8 203.2 457.2 711.2 965.2 1 219.2 1 473.2 228.6 482.6 736.6 990.8 1 244.6 1 498.6 Fractions of inch to millimetres inch ¹⁄₆₄ ¹⁄₃₂ ³⁄₆₄ ¹⁄₁₆ ⁵⁄₆₄ ³⁄₃₂ ⁷⁄₆₄ ¹⁄₈ ⁹⁄₆₄ ⁵⁄₃₂ ¹¹⁄₆₄ ³⁄₁₆ ¹³⁄₆₄ mm inch mm inch mm inch mm inch mm 0.397 0.794 1.191 1.587 1.984 2.381 2.778 3.175 3.572 3.969 4.366 4.762 5.159 ⁷⁄₃₂ ¹⁵⁄₆₄ ¹⁄₄ ¹⁷⁄₆₄ ⁹⁄₃₂ ¹⁹⁄₆₄ ⁵⁄₆ ²¹⁄₆₄ ¹¹⁄₃₂ ²³⁄₆₄ ³⁄₈ ²⁵⁄₆₄ ¹³⁄₃₂ 5.556 5.953 6.350 6.747 7.144 7.541 7.937 8.334 8.731 9.128 9.525 9.922 10.319 ²⁷⁄₆₄ ⁷⁄₁₆ ²⁹⁄₆₄ ¹⁵⁄₃₂ ³¹⁄₆₄ ¹⁄₂ ³³⁄₆₄ ¹⁷⁄₃₂ ³⁵⁄₆₄ ⁹⁄₁₆ ³⁷⁄₆₄ ¹⁹⁄₃₂ ³⁹⁄₆₄ 10.716 11.112 11.509 11.906 12.303 12.700 13.097 13.494 13.891 14.287 14.684 15.081 15.478 ⁵⁄₈ ⁴¹⁄₆₄ ²¹⁄₃₂ ⁴³⁄₆₄ ¹¹⁄₁₆ ⁴⁵⁄₆₄ ²³⁄₃₂ ⁴⁷⁄₆₄ ³⁄₄ ⁴⁹⁄₆₄ ²⁵⁄₃₂ ⁵¹⁄₆₄ ¹³⁄₁₆ 15.875 16.272 16.669 17.066 17.462 17.859 18.256 18.653 19.050 19.447 19.844 20.241 20.637 ⁵³⁄₆₄ ²⁷⁄₃₂ ⁵⁵⁄₆₄ ⁷⁄₈ ⁵⁷⁄₆₄ ²⁹⁄₃₂ ⁵⁹⁄₆₄ ¹⁵⁄₁₆ ⁶¹⁄₆₄ ³¹⁄₃₂ ⁶³⁄₆₄ 1 2 21.034 21.431 21.828 22.225 22.622 23.019 23.416 23.812 24.209 24.606 25.003 25.400 50.800 1.1.3 Fundamental physical constants General gas constant: R = 8.3166 J K–1 mol–1 is the work done by one mole of an ideal gas under constant pressure (1013 hPa) when its temperature rises from 0 °C to 1 °C. Avogadro’s constant: NA (Loschmidt’s number NL): NA = 6.0225 · 1023 mol–1 number of molecules of an ideal gas in one mole. When Vm = 2.2414 · 104 cm3 · mol-1: NA/Vm = 2.686 1019 cm –3. Atomic weight of the carbon atom: 12C = 12.0000 is the reference quantity for the relative atomic weights of fundamental substances. 21 Base of natural logarithms: e = 2.718282 Bohr’s radius: r1 = 0.529 · 10–8 cm radius of the innermost electron orbit in Bohr’s atomic model R = 1.38 · 10–23 J · K–1 Boltzmann’s constant: k = —– NA is the mean energy gain of a molecule or atom when heated by 1 K. Elementary charge: eo = F/NA = 1.602 · 10–19 As is the smallest possible charge a charge carrier (e.g. electron or proton) can have. Electron-volt: eV = 1.602 · 10–19 J Energy mass equivalent: 8.987 · 1013 J · g–1 = 1.78 · 10–27 g (MeV)–1 according to Einstein, following E = m · c2, the mathematical basis for all observed transformation processes in sub-atomic ranges. Faraday’s constant: F = 96 480 As · mol–1 is the quantity of current transported by one mole of univalent ions. Field constant, electrical: εo = 0.885419 · 10–11 F · m–1. a proportionality factor relating charge density to electric field strength. Field constant, magnetic: µ0 = 4 · π · 10–7 H · m–1 a proportionality factor relating magnetic flux density to magnetic field strength. Gravitational constant: γ = 6.670 · 10–11 m4 · N–1 · s–4 is the attractive force in N acting between two masses each of 1 kg weight separated by a distance of 1 m. Velocity of light in vacuo: c = 2.99792 · 108 m · s–1 maximum possible velocity. Speed of propagation of electro-magnetic waves. Mole volume: Vm = 22 414 cm3 · mol–1 the volume occupied by one mole of an ideal gas at 0 °C and 1013 mbar. A mole is that quantity (mass) of a substance which is numerically equal in grammes to the molecular weight (1 mol H2 = 2 g H2) Planck’s constant: h = 6.625 · 10–34 J · s a proportionality factor relating energy and frequency of a light quantum (photon). Stefan Boltzmann’s radiation constant: δ = 5.6697 · 10–8 W · m–2 K–4 relates radiant energy to the temperature of a radiant body. Radiation coefficient of a black body. Temperature of absolute zero: T0 = – 273.16 °C = 0 K. Wave impedance of space: Γ0 = 376.73 Ω coefficient for the H/E distribution with electromagnetic wave propagation. Γ0 = µ0 / ε0 = µ0 · c = 1/ (ε0 · c) Weston standard cadmium cell: E0 = 1.0186 V at 20 °C. Wien’s displacement constant: A = 0.28978 cm · K enables the temperature of a light source to be calculated from its spectrum. 22 1 1.2 Physical, chemical and technical values 1.2.1 Electrochemical series If different metals are joined together in a manner permitting conduction, and both are wetted by a liquid such as water, acids, etc., an electrolytic cell is formed which gives rise to corrosion. The amount of corrosion increases with the differences in potential. If such conducting joints cannot be avoided, the two metals must be insulated from each other by protective coatings or by constructional means. In outdoor installations, therefore, aluminium/copper connectors or washers of copper-plated aluminium sheet are used to join aluminium and copper, while in dry indoor installations aluminium and copper may be joined without the need for special protective measures. Table 1-8 Electrochemical series, normal potentials against hydrogen, in volts. 1. Lithium 2. Potassium 3. Barium 4. Sodium 5. Strontium 6. Calcium 7. Magnesium 8. Aluminium 9. Manganese approx. approx. approx. approx. approx. approx. approx. approx. approx. – 3.02 – 2.95 – 2.8 – 2.72 – 2.7 – 2.5 – 1.8 – 1.45 – 1.1 10. Zinc 11. Chromium 12. Iron 13. Cadmium 14. Thallium 15. Cobalt 16. Nickel 17. Tin 18. Lead approx. approx. approx. approx. approx. approx. approx. approx. approx. – 0.77 – 0.56 – 0.43 – 0.42 – 0.34 – 0.26 – 0.20 – 0.146 – 0.132 19. Hydrogen 20. Antimony 21. Bismuth 22. Arsenic 23. Copper 24. Silver 25. Mercury 26. Platinum 27. Gold approx. approx. approx. approx. approx. approx. approx. approx. approx. 0.0 + 0.2 + 0.2 + 0.3 + 0.35 + 0.80 + 0.86 + 0.87 + 1.5 If two metals included in this table come into contact, the metal mentioned first will corrode. The less noble metal becomes the anode and the more noble acts as the cathode. As a result, the less noble metal corrodes and the more noble metal is protected. Metallic oxides are always less strongly electronegative, i. e. nobler in the electrolytic sense, than the pure metals. Electrolytic potential differences can therefore also occur between metal surfaces which to the engineer appear very little different. Even though the potential differences for cast iron and steel, for example, with clean and rusty surfaces are small, as shown in Table 1-9, under suitable circumstances these small differences can nevertheless give rise to significant direct currents, and hence corrosive attack. Table 1-9 Standard potentials of different types of iron against hydrogen, in volts SM steel, clean surface cast iron, clean surface approx. – 0.40 approx. – 0.38 cast iron, rusty SM steel, rusty approx. – 0.30 approx. – 0.25 1.2.2 Faraday’s law 1. The amount m (mass) of the substances deposited or converted at an electrode is proportional to the quantity of electricity Q = l · t. m ~ l·t 23 2. The amounts m (masses) of the substances converted from different electrolytes by equal quantities of electricity Q = l · t behave as their electrochemical equivalent masses M*. The equivalent mass M* is the molar mass M divided by the electrochemical valency n (a number). The quantities M and M* can be stated in g/mol. M* m = —l·t F If during electroysis the current I is not constant, the product t2 l · t must be represented by the integralt l dt. 1 The quantity of electricity per mole necessary to deposit or convert the equivalent mass of 1 g/mol of a substance (both by oxidation at the anode and by reduction at the cathode) is equal in magnitude to Faraday's constant (F = 96480 As/mol). Table 1-10 Electrochemical equivalents1) Valency Equivalent n mass2) g/mol Aluminium Cadmium Caustic potash Caustic soda Chlorine Chromium Chromium Copper Copper Gold Hydrogen Iron Iron Lead Magnesium Nickel Nickel Oxygen Silver Tin Tin Zinc 1) 2) 3 2 1 1 1 3 6 1 2 3 1 2 3 2 2 2 3 2 1 2 4 2 8.9935 56.20 56.10937 30.09717 35.453 17.332 8.666 63.54 31.77 65.6376 1.00797 27.9235 18.6156 103.595 12.156 29.355 19.57 7.9997 107.870 59.345 29.6725 32.685 Quantity precipitated, theoretical g/Ah Approximate optimum current efficiency % 0.33558 2.0970 2.0036 1.49243 1.32287 0.64672 0.32336 2.37090 1.18545 2.44884 0.037610 1.04190 0.69461 3.80543 0.45358 1.09534 0.73022 0.29850 4.02500 2.21437 1.10718 1.21959 85 95 95 95 95 — 10 65 97 — 100 95 — 95 — 95 — 100 98 70 70 85 … 98 … 95 … 18 … 98 … 100 … 100 … 100 … 98 … … … … 100 95 95 93 Relative to the carbon -12 isotope = 12.000. Chemical equivalent mass is molar mass/valency in g/mol. Example: Copper and iron earthing electrodes connected to each other by way of the neutral conductor form a galvanic cell with a potential difference of about 0.7 V (see Table 1-8). These cells are short-circuited via the neutral conductor. Their internal resistance is de24 1 termined by the earth resistance of the two earth electrodes. Let us say the sum of all these resistances is 10 Ω. Thus, if the drop in “short-circuit emf” relative to the “opencircuit emf” is estimated to be 50 % approximately, a continuous corrosion current of 35 mA will flow, causing the iron electrode to decompose. In a year this will give an electrolytically active quantity of electricity of h Ah 35 mA · 8760 — a = 306 — a– . Since the equivalent mass of bivalent iron is 27.93 g/mol, the annual loss of weight from the iron electrode will be 27.93 g/mol 3600 s m = ————————— · 306 Ah/a · ————— = 320 g/a. 96480 As/mol h 1.2.3 Thermoelectric series If two wires of two different metals or semiconductors are joined together at their ends and the two junctions are exposed to different temperatures, a thermoelectric current flows in the wire loop (Seebeck effect, thermocouple). Conversely, a temperature difference between the two junctions occurs if an electric current is passed through the wire loop (Peltier effect). The thermoelectric voltage is the difference between the values, in millivolts, stated in Table 1-11. These relate to a reference wire of platinum and a temperature difference of 100 K. Table 1-11 Thermoelectric series, values in mV, for platinum as reference and temperature difference of 100 K Bismut ll axis – 7.7 Bismut ⊥ axis – 5.2 Constantan – 3.37 … – 3.4 Cobalt – 1.99 … –1.52 Nickel – 1.94 … – 1.2 Mercury – 0.07 … + 0.04 Platinum ±0 Graphite 0.22 Carbon 0.25 … 0.30 Tantalum 0.34 … 0.51 Tin 0.4 … 0.44 Lead 0.41 … 0.46 Magnesium 0.4 … 0.43 Aluminium 0.37 … 0.41 Tungsten 0.65 … 0.9 Common thermocouples Copper/constantan (Cu/const) up to 500 °C Iron/constantan (Fe/const) up to 700 °C Nickel chromium/ constantan up to 800 °C Rhodium Silver Copper Steel (V2A) Zinc Manganin Irdium Gold Cadmium Molybdenum Iron Chrome nickel Antimony Silicon Tellurium 0.65 0.67 … 0.79 0.72 … 0.77 0.77 0.6 … 0.79 0.57 … 0.82 0.65 … 0.68 0.56 … 0.8 0.85 … 0.92 1.16 … 1.31 1.87 … 1.89 2.2 4.7 … 4.86 44.8 50 Nickel chromium/nickel (NiCr/Ni) up to 1 000 °C Platinum rhodium/ platinum up to 1 600 °C Platinum rhodium/ platinum rhodium up to 1 800 °C 25 1.2.4 pH value The pH value is a measure of the “acidity” of aqueous solutions. It is defined as the logarithm to base 10 of the reciprocal of the hydrogen ion concentration CH3O1). pH ≡ –log CH3O. 1 m = 1 mol/ l hydrochloric acid (3.6 % HCl pH scale —– 0 0.1 m hydrochloric acid (0.36 % HCl)—–—–—–—–—–—–—– —– 1 gastric acid—–—–—–—–—–—–—– —– 2 vinegar ( ≈ 5 % CH3 COOH)—–—–—–—–—–—–—– —– 3 acid marsh water—–—–—–—–—–—–—– —– 4 —– 5 —– 6 river water—–—–—–—–—–—–—– —– 7 tap water 20 Ωm—–—–—–—–—–—–—– neutral see water 0.15 Ωm (4 % NaCl)—–—–—–—–—–—–—– —– 8 —– 9 —– 10 0.1 m ammonia water (0.17 % NH3)—–—–—–—–—–—–—– saturated lime-water (0.17 % CaOH2)—–—–—–—–—–—–—– 0.1 m caustic soda solution (0.4 % NaOH)—–—–—–—–—–—–—– Fig. 1-1 pH value of some solutions 1) CH3O = Hydrogen ion concentration in mol/l. 1.2.5 Heat transfer Heat content (enthalpy) of a body: Q = V · ρ · c · ∆ϑ V volume, ρ density, c specific heat, ∆ϑ temperature difference Heat flow is equal to enthalpy per unit time: Φ = Q/t Heat flow is therefore measured in watts (1 W = 1 J/s). 26 —– 11 alkaline —– 12 —– 13 1 Specific heat (specific thermal capacity) of a substance is the quantity of heat required to raise the temperature of 1 kg of this substance by 1 °C. Mean specific heat relates to a temperature range, which must be stated. For values of c and λ, see Section 1.2.7. Thermal conductivity is the quantity of heat flowing per unit time through a wall 1 m2 in area and 1 m thick when the temperatures of the two surfaces differ by 1 °C. With many materials it increases with rising temperature, with magnetic materials (iron, nickel) it first falls to the Curie point, and only then rises (Curie point = temperature at which a ferro-magnetic material becomes non-magnetic, e. g. about 800 °C for Alnico). With solids, thermal conductivity generally does not vary much (invariable only with pure metals); in the case of liquids and gases, on the other hand, it is often strongly influenced by temperature. Heat can be transferred from a place of higher temperature to a place of lower temperature by – conduction (heat transmission between touching particles in solid, liquid or gaseous bodies). – convection (circulation of warm and cool liquid or gas particles). – radiation (heat transmission by electromagnetic waves, even if there is no matter between the bodies). The three forms of heat transfer usually occur together. Heat flow with conduction through a wall: λ · A · ∆ϑ Φ = — s A transfer area, λ thermal conductivity, s wall thickness, ∆ϑ temperature difference. Heat flow in the case of transfer by convection between a solid wall and a flowing medium: Φ = α · A · ∆ϑ α heat transfer coefficient, A transfer area, ∆ϑ temperature difference. Heat flow between two flowing media of constant temperature separated by a solid wall: Φ = k · A · ∆ϑ k thermal conductance, A transfer area, ∆ϑ temperature difference. In the case of plane layered walls perpendicular to the heat flow, the thermal conductance coefficient k is obtained from the equation 1 1 — = — —+ k α1 ∑ 1 s — —n + –— λn α2 Here, α1 and α2 are the heat transfer coefficients at either side of a wall consisting of n layers of thicknesses sn and thermal conductivities λn. 27 Thermal radiation For two parallel black surfaces of equal size the heat flow exchanged by radiation is Φ12 = σ · A(T14 – T24) With grey radiating surfaces having emissivities of ε1 and ε2, it is Φ12 = C12 · A (T14 – T24) σ = 5.6697 · 10–8 W · m–2 · K–4 radiation coefficient of a black body (Stefan Boltzmann’s constant), A radiating area, T absolute temperature. Index 1 refers to the radiating surface, Index 2 to the radiated surface. C12 is the effective radiation transfer coefficient. It is determined by the geometry and emissivity ε of the surface. C12 = σ · ε1 Special cases: A1 A2 σ A1 ≈ A2 C12 = ————— 1 1 – + – –1 ε1 A2 includes A1 ε2 σ C12 = ———————— ( ) 1 A 1 – + —1 · — – 1 ε1 A2 ε2 Table 1-12 Emissivity ε (average values ϑ < 200 °C) Black body Aluminium, bright Aluminium, oxidized Copper, bright Copper, oxidized Brass, bright Brass, dull Steel, dull, oxidized Steel, polished 28 1 0.04 0.5 0.05 0.6 0.05 0.22 0.8 0.06 Oil Paper Porcelain, glazed Ice Wood (beech) Roofing felt Paints Red lead oxide Soot 0.82 0.85 0.92 0.96 0.92 0.93 0.8-0.95 0.9 0.94 1 Table 1-13 Heat transfer coefficients α in W/(m2 · K) (average values) Natural air movement in a closed space Wall surfaces Floors, ceilings: in upward direction in downward direction Force-circulated air Mean air velocity w = 2 m/s Mean air velocity w > 5 m/s 10 7 5 20 6.4 · w0.75 1.2.6 Acoustics, noise measurement, noise abatement Perceived sound comprises the mechanical oscillations and waves of an elastic medium in the frequency range of the human ear of between 16 Hz and 20 000 Hz. Oscillations below 16 Hz are termed infrasound and above 20 000 Hz ultrasound. Sound waves can occur not only in air but also in liquids (water-borne sound) and in solid bodies (solidborne sound). Solid-borne sound is partly converted into audible air-borne sound at the bounding surfaces of the oscillating body. The frequency of oscillation determines the pitch of the sound. The sound generally propagates spherically from the sound source, as longitudinal waves in gases and liquids and as longitudinal and transverse waves in solids. Sound propagation gives rise to an alternating pressure, the root-mean-square value of which is termed the sound pressure p. It decreases approximately as the square of the distance from the sound source. The sound power P is the sound energy flowing through an area in unit time. Its unit of measurement is the watt. Since the sensitivity of the human ear is proportional to the logarithm of the sound pressure, a logarithmic scale is used to represent the sound pressure level as loudness. The sound pressure level L is measured with a sound level metre as the logarithm of the ratio of sound pressure to the reference pressure po, see DIN 35 632 p L = 20 lg — in dB. po Here: po reference pressure, roughly the audible threshold at 1000 Hz. po = 2 · 10–5 N/m2 = 2 · 10–4 µbar p = the root-mean-square sound pressure Example: p = 2 · 10–3 N/m2 measured with a sound level metre, then 2 · 10–3 sound level L = 20 lg ———— = 40 dB. 2 · 10–5 The loudness of a sound can be measured as DIN loudness (DIN 5045) or as the weighted sound pressure level. DIN loudness (λ DIN) is expressed in units of DIN phon. 29 The weighted sound pressure levels LA, LB, LC, which are obtained by switching in defined weighting networks A, B, C in the sound level metre, are stated in the unit dB (decibel). The letters A, B and C must be added to the units in order to distinguish the different values, e. g. dB (A). According to an ISO proposal, the weighted sound pressure LA in dB (A) is recommended for expressing the loudness of machinery noise. DIN loudness and the weighted sound pressure level, e.g. as recommended in IEC publication 123, are related as follows: for all numerical values above 60 the DIN loudness in DIN phon corresponds to the sound pressure level LB in dB (B), for all numerical values between 30 and 60 to the sound pressure level LA in dB (A). All noise level values are referred to a sound pressure of 2 · 10–5 N/m2. According to VDI guideline 2058, the acceptable loudness of noises must on average not exceed the following values at the point of origin: Area Industrial Commercial Composite Generally residential Purely residential Therapy (hospitals, etc.) Daytime (6–22 hrs) dB (A) Night-time (22–6 hrs) dB (A) 70 65 60 55 50 45 70 50 45 40 35 35 Short-lived, isolated noise peaks can be disregarded. Disturbing noise is propagated as air- and solid-borne sound. When these sound waves strike a wall, some is thrown back by reflection and some is absorbed by the wall. Airborne noise striking a wall causes it to vibrate and so the sound is transmitted into the adjacent space. Solid-borne sound is converted into audible air-borne sound by radiation from the bounding surfaces. Ducts, air-shafts, piping systems and the like can transmit sound waves to other rooms. Special attention must therefore be paid to this at the design stage. There is a logarithmic relationship between the sound pressure of several sound sources and their total loudness. Total loudness of several sound sources: A doubling of equally loud sound sources raises the sound level by 3 dB (example: 3 sound sources of 85 dB produce 88 dB together). Several sound sources of different loudness produce together roughly the loudness of the loudest sound source. (Example: 2 sound sources of 80 and 86 dB have a total loudness of 87 dB). In consequence: with 2 equally loud sound sources attenuate both of them, with sound sources of different loudness attentuate only the louder. An increase in leveI of 10 dB signifies a doubling, a reduction of 10 dB a halving of the perceived loudness. 30 1 In general, noises must be kept as low as possible at their point of origin. This can often be achieved by enclosing the noise sources. Sound can be reduced by natural means. The most commonly used sound-absorbent materials are porous substances, plastics, cork, glass fibre and mineral wool, etc. The main aim should be to reduce the higher-frequency noise components. This is also generally easier to achieve than eliminating the lower-frequency noise. When testing walls and ceilings for their behaviour regarding air-borne sound, one determines the difference “D” in sound level “L” for the frequency range from 100 Hz to 3200 Hz. p D = L1 – L2 in dB where L = 20 lg — dB po L1 = sound level in room containing sound source L2 = sound level in room receiving the sound Table 1-14 Attenuation figures for some building materials in the range 100 to 3200 Hz Structural component Attenuation dB Brickwork rendered, 12 cm thick Brickwork rendered, 25 cm thick Concrete wall, 10 cm thick Concrete wall, 20 cm thick 45 50 42 48 Wood wool mat, 8 cm thick 50 Straw mat, 5 cm thick 38 Structural component Attenuation dB Single door without extra sealing Single door with good seal Double door without seal Double door with extra sealing Single window without sealing Spaced double window with seal to 20 30 30 40 15 30 The reduction in level ∆L obtainable in a room by means of sound-absorbing materials or structures is: A A1 T T2 ∆L = 10 lg —2 = 10 lg —1 dB In the formula: V A = 0.163 – in m2 T V = volume of room in m3 T = reverberation time in s in which the sound level L falls by 60 dB after sound emission ceases. Index 1 relates to the state of the untreated room, Index 2 to a room treated with noisereduction measures. 31 32 1.2.7 Technical values of solids, liquids and gases Table 1-15 Technical values of solids Material E-aluminium F9 Alu alloy AlMgSi 1 F20 Lead Bronze CuSnPb Cadmium Chromium Density Melting or freezing point Boiling point kg/dm3 °C °C ρ 2.70 2.70 11.34 8.6 . . 9 8.64 6.92 658 ≈ 645 327 ≈ 900 321 1 800 2270 767 2 400 ≈ 17.5 31.6 8.5 42 92 360 234 452 12.3 ≈ 11.5 ≈ 11 71 46 46 464 485 540 0.10 0.0058 0.25 . . 0.10 ≈ 0.005 0.6 . . 1 0.0045 14.2 16.8 1.3 7.86 309 22 0.022 0 0038 0.48 . . 0.50 ≈ 0.00005 5 130 410 502 711 16.5 16.5 25.0 385 385 167 393 393 1034 Gold Constantan Cu + Ni Carbon diamond Carbon graphite 19.29 1 063 8 . . 8.9 1 600 3.51 ≈ 3 600 2.25 2 700 between 0 °C and 100 °C Ω mm2/m 1 730 2 500 1) J/(kg · K) 4 200 2 330 2 330 1110 0.02874 0.0407 0.21 Temperature coefficient α of electrical resistance at 20 °C 1/K 920 920 130 1 530 ≈ 1 350 ≈ 1 200 1 083 1 083 650 Specific electrical resistance ρ at 20 °C 220 190 34 7.88 ≈ 7.8 ≈ 7.25 8.92 8.92 1.74 Mean spec. heat c at 0 . . 100 °C 23.8 23 28 Iron, pure Iron, steel Iron, cast E-copper F30 E-copper F20 Magnesium Linear Thermal thermal conductiexpansion vity λ at α 20 °C mm/K x 10–6 1) W/(m · K) ≈ 0.027 0.762 0.028 0.01786 0.01754 0.0455 0.0042 0.0036 0.0043 0.004 0.0042 0.00392 0.00392 0.004 (continued) Table 1-15 (continued) Technical values of solids Material Density Melting or freezing point Boiling point kg/dm3 °C °C ρ Brass (Ms 58) Nickel Platinum 8.5 8.9 21.45 912 1 455 1 773 3 000 3 800 Mercury Sulphur (rhombic) Selenium (metallic) 13.546 2.07 4.26 38.83 113 220 357 445 688 Silver Tungsten Zinc Tin 10.50 19.3 7.23 7.28 960 3 380 419 232 1 950 6 000 907 2 300 1) Linear Thermal thermal conductiexpansion vity λ at α 20 °C mm/K –6 1) x 10 W/(m · K) 17 13 8.99 61 90 66 19.5 4.50 16.50 26.7 110 83 71 8.3 0.2 421 167 121 67 Mean spec. heat c at 0 . . 100 °C Specific electrical resistance ρ at 20 °C J/(kg · K) Ω mm2/m Temperature coefficient α of electrical resistance at 20 °C 1/K 397 452 134 ≈ 0.0555 ≈ 0.12 ≈ 0.11 0.0024 0.0046 0.0039 139 720 351 0.698 0.0008 233 134 387 230 0.0165 0.06 0.0645 0.119 0.0036 0.0046 0.0037 0.004 between 0 °C and 100 °C 33 1 Table 1-16 34 Technical values of liquids Material Chemical formula Density kg/dm3 Melting or freezing point °C ρ Boiling point at 760 Torr Expansion coefficient x 10–3 Thermal conductivity λ at 20 °C Specific heat c p at 0 °C Relative dielectric constant εr at 180 °C °C at 18 °C W/(m · K) J/(kg · K) 56.3 78.0 35.0 1.43 1.10 1.62 0.2 0.14 2 160 2 554 2 328 21.5 25.8 4.3 — 33.5 184.4 80.1 0.84 1.16 4 187 2 064 1 758 14.9 7.0 2.24 2 030 2 428 6.29 56.2 2.2 Acetone Ethyl alcohol Ethyl ether C3H6O C2H6O C4H10O 0.791 0.789 0.713 — 95 — 114 — 124 Ammonia Aniline Benzole NH3 C6H7N C6H6 0.771 1.022 0.879 — 77.8 — 6.2 + 5.5 Acetic acid Glycerine Linseed oil C2H4O2 C3H8O3 1.049 1.26 0.94 + 16.65 — 20 — 20 117.8 290 316 1.07 0.50 Methyl alcohol Petroleum Castor oil CH4O 0.793 0.80 0.97 — 97.1 64.7 1.19 0.99 0.69 0.21 0.16 2 595 2 093 1 926 31.2 2.1 4.6 Sulphuric acid Turpentine Water H2S O4 C10H16 H2O 1.834 0.855 1.001) — 10.5 — 10 0 0.57 9.7 0.18 0.46 0.1 0.58 1 385 1 800 4 187 > 84 2.3 88 1) at 4 °C 338 161 106 0.022 0.14 0.29 0.15 Table 1- 17 Technical values of gases Material Chemical formula ρ1) Density Melting point Boiling point Thermal conductivity λ Specific heat cp at 0 °C kg/m3 °C °C 10–2 W/(m · K) J/(kg · K) Relative1) dielectric constant εr Ammonia Ethylene Argon NH3 C2H4 Ar 0.771 1.260 1.784 — 77.7 — 169.4 — 189.3 — 33.4 — 103.5 — 185.9 2.17 1.67 1.75 2 060 1 611 523 Acetylene Butane Chlorine C2H2 C4H10 Cl2 1.171 2.703 3.220 — 81 — 135 — 109 — 83.6 — 0.5 — 35.0 1.84 0.15 0.08 1 511 Helium Carbon monoxide Carbon dioxide He CO CO2 0.178 1.250 1.977 — 272 — 205 — 56 — 268.9 — 191.5 — 78.5 1.51 0.22 1.42 5 233 1 042 819 1.000074 1.0007 1.00095 Krypton Air Methane Kr CO2 free CH4 3.743 1.293 0.717 — 157.2 — 182.5 — 153.2 — 194.0 — 161.7 0.88 2.41 3.3 1 004 2 160 1.000576 1.000953 Neon Ozone Propane Ne O3 C2H8 0.8999 2.22 2.019 — 248.6 — 252 — 189.9 — 246.1 — 112 — 42.6 4.6 Oxygen Sulphur hexafluoride Nitrogen Hydrogen O2 SF6 N2 H2 1.429 6.072) 1.250 0.0898 — — — — — — — — 1 038 670 1042 14 235 1.000547 1.00212) 1.000606 1.000264 1) 2) 35 3) 218.83 50.83) 210 259.2 192.97 63 195.81 252.78 2.46 1.282) 2.38 17.54 502 1.0072 1.001456 1.00056 1.97 at 0 °C and 1013 mbar at 20 °C and 1013 mbar at 2.26 bar 1 1.3 Strength of materials 1.3.1 Fundamentals and definitions External forces F acting on a cross-section A of a structural element can give rise to tensile stresses (σz), compressive stresses (σd), bending stresses (σb), shear stresses (τs) or torsional stresses (τt). If a number of stresses are applied simultaneously to a component, i. e. compound stresses, this component must be designed according to the formulae for compound strength. In this case the following rule must be observed: Normal stresses σz. σd. σb, Tangential stresses (shear and torsional stresses) τs, τt. are to be added arithmetically; Normal stresses σb with shear stresses τs, Normal stresses σb with torsional stresses τt, are to be added geometrically. a) b) E Fig. 1-2 Stress-strain diagram, a) Tensile test with pronounced yield point, material = structural steel; b) Tensile test without pronounced yield point, material = Cu/Al, ε Elongation, σ Tensile stress, σs Stress at yield point, σE Stress at proportionality limit, Rp02 Stress with permanent elongation less than 0.2 %, σB Breaking stress. Elongation ε = ∆ l/l0 (or compression in the case of the compression test) is found from the measured length l0 of a bar test specimen and its change in length ∆ l = l – l0 in relation to the tensile stress σz, applied by an external force F. With stresses below the proportionality limit σE elongation increases in direct proportion to the stress σ (Hooke’s law). Stress σ σ The ratio ———————— = —–E = E is termed the elasticity modulus. εE Elongation ε E is an imagined stress serving as a measure of the resistance of a material to deformation due to tensile or compressive stresses; it is valid only for the elastic region. According to DIN 1602/2 and DIN 50143, E is determined in terms of the load σ0.01, i.e. the stress at which the permanent elongation is 0.01 % of the measured length of the test specimen. 36 1 If the stresses exceed the yield point σs, materials such as steel undergo permanent elongation. The ultimate strength, or breaking stress, is denoted by σB, although a bar does not break until the stress is again being reduced. Breaking stress σB is related to the elongation on fracture δ of a test bar. Materials having no marked proportional limit or elastic limit, such as copper and aluminium, are defined in terms of the so-called Rp0.2-limit, which is that stress at which the permanent elongation is 0.2 % after the external force has been withdrawn, cf. DIN 50144. For reasons of safety, the maximum permissible stresses, σmax or τmax in the material must be below the proportional limit so that no permanent deformation, such as elongation or deflection, persists in the structural component after the external force ceases to be applied. Table 1-18 Material Elasticity modulus E N/mm2 1) Structural steel in general, spring steel (unhardened), cast steel Grey cast iron Electro copper, Al bronze with 5 % Al, rolled Red brass E-AlMgSi 0.5 E-AI Magnesium alloy Wood 210 000 100 000 110 000 90 000 75 000 65 000 45 000 10 000 1) Typical values. Fatigue strength (endurance limit) is present when the maximum variation of a stress oscillating about a mean stress is applied “infinitely often” to a loaded material (at least 107 load reversals in the case of steel) without giving rise to excessive deformation or fracture. Cyclic stresses can occur in the form of a stress varying between positive and negative values of equal amplitude, or as a stress varying between zero and a certain maximum value. Cyclic loading of the latter kind can occur only in compression or only in tension. Depending on the manner of loading, fatigue strength can be considered as bending fatigue strength, tension-compression fatigue strength or torsional fatigue strength. Structural elements which have to withstand only a limited number of load reversals can be subjected to correspondingly higher loads. The resulting stress is termed the fatigue limit. One speaks of creep strength when a steady load with uniform stress is applied, usually at elevated temperatures. 1.3.2 Tensile and compressive strength If the line of application of a force F coincides with the centroidal axis of a prismatic bar of cross section A (Fig.1- 3), the normal stress uniformly distributed over the cross37 section area and acting perpendicular to it is F A σ = — . With the maximum permissible stress σmax for a given material and a given loading, the required cross section or the maximum permissible force, is therefore: F A = ——— or F = σmax · A. σmax Example: A drawbar is to be stressed with a steady load of F = 180 000 N. The chosen material is structural steel St 37 with σmax = 120 N/mm2. Required cross section of bar: E 180 000 N A = ——— = ————————2 = 1500 mm2. σmax 120 N/mm Fig. 1- 3 Round bar of d = 45 mm chosen. 1.3.3 Bending strength The greatest bending action of an external force, or its greatest bending moment M, occurs at the point of fixing a in the case of a simple cantilever, and at point c in the case of a centrally loaded beam on two supports. l l/2 F l/2 l Fig. 1-4 Maximum bending moment at a: M = Fl; at c: M = Fl/4 In position a and c, assuming the beams to be of constant cross section, the bending stresses σb are greatest in the filaments furthermost from the neutral axis. M may be greater, the greater is σmax and the “more resistant” is the cross-section. The following cross sections have moments of resistance W in cm, if a, b, h and d are stated in cm. The maximum permissible bending moment is M = W · σmax and the required moment of resistance M W =σ —–— . max 38 1 Example: A mild-steel stud ( σmax = 70 N/mm2 ) with an unsupported length of l = 60 mm is to be loaded in the middle with a force F = 30 000 N. Required moment of resistance is: M F·l 30 000 N · 60 mm W = — — — — — = ————— = —————————— — = 6.4 · 103 mm3. σmax 4 · σmax 4 · 70 N/mm2 According to Table 1- 22, the moment of resistance W with bending is W ≈ 0.1 · d 3. 3 The diameter of the stud will be: d = 10 W, 3 3 d = 64 000 = 64 · 10 = 40 mm. 1.3.4 Loadings on beams Table 1-19 Bending load Case Reaction force Bending moment A = F l Mmax = F l A = Q l Ql Mmax = —— 2 l A F = B = — 2 Fl Mmax = —— 4 l A Q = B = — 2 Ql Mmax = —— 8 Required moment of resistance, max. permissible load Deflection Fl W = ——— F l3 f = ——— 3EJ σmax σmax W F =— ——— — l Ql W = ———— 2 σmax Q l3 f = ——— 8EJ 2 σmax W Q = ——— ——— l Fl W = ——— 4 σmax F l3 f = ———— 48 E J 4 σmax W F = ——— ——— l Ql W = ———— 8 σmax 5 Q l3 f = —— · —— 384 E J 8 σmax W Q = ——— ——— l (continued) 39 Table 1-19 (continued) Bending load Case Reaction force Bending moment l Required moment of resistance, max. permissible load Deflection F a2 b2 f = ————— 3EJl A Fb = —— Fab W = ———— B Fa = —— σ Wl F = —max ———— l σmax l ab l Mmax = A a = B b for F1 = F2 = F 1) l A Fa f = ———— 24 E J [3 (l + 2 a) 2 – 4 a2] σmax W F = ———— Mmax = F a l Fa W = —— — σmax = B =F a A F1 e + F2 c = —— ————— Aa W1 = ——— B F a + F2 d = —1————— — Bc W2 = ——— l l σmax F1 a2 e2 + F2l2 d 2 f =— ———————— 3EJl σmax Determine beam for greatest “W” l A Q = B = — l Ql Mmax = — — 12 Ql W = ———— 12 σzul 12 σzul W Q = —————— l A and B = Section at risk. F = Single point load, Q = Uniformly distributed load. 1) If 40 F1 und F2 are not equal, calculate with the third diagram. Q l3 f = — — — · —— EJ 384 1 1.3.5 Buckling strength Thin bars loaded in compression are liable to buckle. Such bars must be checked both for compression and for buckling strength, cf. DIN 4114. Buckling strength is calculated with Euler's formula, a distinction being drawn between four cases. Table 1-20 Buckling 10 E J F = ———— 4 s l2 l Case I One end fixed, other end free 4 s F l2 J = ———— 10 E 10 E J F = ——— — s l2 l Case II Both ends free to move along bar axis s F l2 J = ———— 10 E 20 E J F = ——— — s l2 l Case III One end fixed, other end free to move along bar axis l Case IV E J F I Both ends fixed, movement along bar axis = Elasticity modulus of material = Minimum axial moment of inertia = Maximum permissible force = Length of bar s F l2 J = — — — — 20 E 40 E J F = ——— — s l2 s F l2 J = — — — — 40 E s = Factor of safety: for cast iron = 8, for mild carbon steel = 5, for wood = 10. 41 1.3.6 Maximum permissible buckling and tensile stress for tubular rods Threaded steel tube (gas pipe) DIN 2440, Table 11) or seamless steel tube DIN 24482). D4 – d 4 10 E 10 E D4 – d4 Fbuck = ——— · J = ——— · ————— where J ≈ ———— from Table 1- 22 s l2 20 20 s l2 Ften = A · σmax in which F E J s σmax A D d l Force Elasticity modulus = 210 000 N/mm2 Moment of inertia in cm4 Factor of safety = 5 Max. permissible stress Cross-section area Outside diameter Inside diameter Length Fig. 1- 5 Table 1-21 Moment of inertia J cm4 Weight Fbuck for tube length l ≈ of tube 0.5 m 1 m 1.5 m 2 m kg/m N N N N 17.2 2.35 109.6 21.3 2.65 155.3 26.9 2.65 201.9 0.32 0.70 1.53 0.85 1.22 1.58 5400 1350 600 340 220 11800 2950 1310 740 470 25700 6420 2850 1610 1030 1 33.7 3.25 310.9 0.8 25 2 144.5 0.104 31.8 2.6 238.5 3.71 0.98 2.61 2.44 1.13 1.88 62300 15600 6920 3900 2490 1730 18650 16500 4100 1830 1030 660 460 17350 43900 11000 4880 2740 1760 1220 28600 Nomi- Dimensions nal diameter D D a inch mm mm 10 15 20 25 1) 2) ³⁄₈ ¹⁄₂ ³⁄₄ Crosssections A mm2 Ften 2.5 m 3 m N N N 150 6600 330 9300 710 12100 No test values specified for steel ST 00. σmax = 350 N/mm2 for steel ST 35 DIN 1629 seamless steel tube, cf. max. permissible buckling stress for structural steel, DIN 1050 Table 3. 42 1 1.3.7 Shear strength1) Two equal and opposite forces F acting perpendicular to the axis of a bar stress this section of the bar in shear. The stress is F A τs = – or for given values of F and τs max, the required cross section is F A = –——– τs max F = 15 000 kp ≈ 1.5 · 105 N Fig. 1- 6 Pull-rod coupling Stresses in shear are always combined with a bending stress, and therefore the bending stress σb has to be calculated subsequently in accordance with the following example. Rivets, short bolts and the like need only be calculated for shear stress. Example: Calculate the cross section of a shackle pin of structural steel ST 50-12), with Rp 0.2 min = 300 N/mm2 and τs max = 0.8 Rp 0.2 min, for the pull-rod coupling shown in Fig. 1- 6. 1. Calculation for shear force: F 150 000 N A = ———— = ————————————— = 312 mm2 2 τs max 2 · (0.8 · 300) N/mm2 yields a pin diameter of d ≈ 20 mm, with W = 0.8 · 103 mm3 (from W ≈ 0.1 · d 3, see Table 1- 22). 1) 2) For maximum permissible stresses on steel structural components of transmission towers and structures for outdoor switchgear installations, see VDE 0210. Yield point of steel ST 50 -1 σ0.2 min = 300 N/mm2, DIN 17 100 Table 1 (Fe 50-1). 43 2. Verification of bending stress: The bending moment for the pin if F l/ 4 with a singlepoint load, and F l/ 8 for a uniformly distributed load. The average value is Fl Fl —— + —— 4 8 3 —= — Fl M b = ——————— 2 16 F = 1.5 · 105 N, l = 75 mm becomes: when 3 — · 1.5 · 105 N · 75 mm ≈ 21 · 105 N · mm; Mb = — 16 M W 21 · 105 N · mm 0.8 · 10 mm N mm N mm σB = –—b = ——————3———3— ≈ 262 · 103 ——— = 2.6 · 105 ——— 2 2 i. e. a pin calculated in terms of shear with d = 20 mm will be too weak. The required pin diameter d calculated in terms of bending is 21 · 105 N · mm Mb W= — — —= —————————2— = 7 · 103 mm2 = 0.7 cm3 σmax 300 N/mm d ≈ 10 · W = 10 · 7 · 103 mm3 = 70 = 41.4 mm ≈ 42 mm. 3 3 3 i. e. in view of the bending stress, the pin must have a diameter of 42 mm instead of 20 mm. 44 1 1.3.8 Moments of resistance and moments of inertia Table 1-22 Crosssection Moment of resistance torsion bending1) W 4) W 4) cm3 cm3 Moment of inertia polar1) axial2) Jp J cm4 cm4 0.196 d 3 ≈ 0.2 d 3 0.098 d 4 ≈ 0.1 d 4 0.098 d 3 ≈ 0.1 d 3 0.049 d 4 ≈ 0.05 d 4 D4 – d4 D4 – d4 0.196 ———— 0.098 ———— D D 0.098 (D 4 – d 4) 0.049 (D 4 – d 4) D4 – d4 ≈ ———— 20 0.208 a3 0.167 a 4 0.083 a 4 bh —— (b 2 + h 2) 12 b h3 —— = 0.083 b h 3 12 0.018 a3 0.208 k b 2 h 3) b h 2 —— = 0.167 b h 2 6 B H 3 – b h3 ——————— 6H B H 3 – b h3 ——————— 12 B H 3 – b h3 ——————— 6H B H 3 – b h3 ——————— 12 B H 3 – b h3 ——————— 6H B H 3 – b h3 ——————— 12 b h 3 + bo h o3 —————— — 6h b h 3 + bo h o3 ——————— 12 1) Referred to CG of area. Referred to plotted axis. Values for k: if h : b = 1 1.5 2 3 4 —————————————————————————— then k = 1 1.11 1.18 1.27 1.36 4) Symbol Z is also applicable, see DIN VDE 0103 2) 3) 45 1.4 Geometry, calculation of areas and solid bodies 1.4.1 Area of polygons Regular polygons (n angles) The area A, length of sides S and radii of the outer and inner circles can be taken from Table 1- 23 below. Table 1-23 Number of sides n 3 4 5 6 8 10 12 Area A S2 × 0.4330 1.0000 1.7205 2.5981 4.8284 7.6942 11.196 Side S Outer radius Inner radius R2 × r2 × R× r× R S× r× r R× S× 1.2990 2.0000 2.3776 2.5981 2.8284 2.9389 3.0000 5.1962 4.0000 3.6327 3.4641 3.3137 3.2492 3.2154 1.7321 1.4142 1.1756 1.0000 0.7654 0.6180 0.5176 3.4641 2.0000 1.4531 1.1547 0.8284 0.6498 0.5359 0.5774 0.7071 0.8507 1.0000 1.3066 1.6180 1.9319 2.0000 1.4142 1.2361 1.1547 1.0824 1.0515 1.0353 0.5000 0.7071 0.8090 0.8660 0.9239 0.9511 0.9659 0.2887 0.5000 0.6882 0.8660 1.2071 1.5388 1.8660 Irregular polygons g1 h1 g2 h2 A= — —— + — —— + … 2 2 1 = – (g 1 h 1 + g 2 h 2 + …) 2 Pythagoras theorem c 2 = a 2 + b 2; a 2 = c 2 – b 2; b 2 = c 2 – a 2; 46 c = a2 + b2 a = c2 – b2 b = c2 – a2 1 1.4.2 Areas and centres of gravity Table 1- 24 Shape of surface A = area Triangle 1 A=–ah 2 Trapezium a+b A = ——— · h 2 Rectangle A=ab U = 2 (a + b) Circle segment α0 br A = —— = —— r π 2 180 U =2r+b α0 b = r π —— 180 Semicircle 1 A = – π r2 2 Circle d2 A = r2 π = π — 4 U = perimeter S = centre of gravity (cg) e = distance of cg U =a+b+c 1 e =–h 3 U =a+b+c+d h a+2b e = – · ———— 3 a+b 2 sin α 180 e = – r ——0— · ——— π 3 α U = r (2 + π) = 5.14 r 1 r e = – · – = 0.425 r 3 π U =2πr = πd π Annular segment A = —— α0 (R 2 – r 2) U = 2 (R – r) + B + b 180 2 R 2 – r 2 sin α 180 e = – · —— —— · ——0— · —— α π 3 R2 – r 2 Semiannulus A = —— α0 (R 2 – r 2) 2 Annulus A = π (R 2 – r 2) Circular segment α0 sh π r α0 A = —— r 2 π – —— U = 2 r 2 – h 2 + ———— 180 2 90 π r 2 – h2 s = 2 Ellipse a— b π A=— 4 if b < 0.2 R, then e ≈ 0.32 (R + r) U = 2 π (R + r) s2 e = ———— 12 · A U = –π 1.5 (a + b) – ab 2 [ ] 47 1.4.3 Volumes and surface areas of solid bodies Table 1-25 Shape of body V = volume O = Surface A = Area Solid rectangle V=abc O = 2 (a b + a c + b c) Cube 3 V = a3 = —d—— 2.828 O = 6 a2 = 3 d 2 Prism V=Ah Pyramid 1 V=–Ah 3 O=Uh+2A A = base surface O = A + Nappe Cone 1 V=–Ah 3 O = π r s + π r2 2 + r2 s = h Truncated cone πh V = (R 2 + r 2 + R r) · —– 3 O =(R + r) π s + π (R2 + r2) h2 + (R – r)2 s = Truncated pyramid 1 AA1) V = – h (A + A1 + 3 O = A + A1 + Nappe Sphere 4 V = – π r3 3 O = 4 π r2 Hemisphere 2 V = – π r3 3 O = 3 π r2 Spherical segment Spherical sector 48 V = π h2 (r — 31– h) 2 V = – π r2 h 3 O = 2 π r h + π (2 r h – h 2) = π h (4 r – h) πr O = —— (4 h + s) 2 (continued) 1 Table 1-25 (continued) Shape of body V = Volume O = Surface A = Area Zone of sphere πh V = —— (3a 2 + 3b 2 + h 2) 3 O = π (2 r h + a 2 + b 2) Obliquely cut cylinder h + h1 V = π r 2 ———— 2 O = π r (h + h1) + A + A1 Cylindrical wedge 2 V = – r2 h 3 0 = 2rh + – r 2 + A 2 Cylinder V = π r 2h O = 2 π r h + 2 π r2 Hollow cylinder V = π h (R 2 – r 2) O = 2 π h (R + r) + 2 π (R 2 – r2) Barrel V=—l· 15 (2 D 2 + Dd + 0.75 d 2) D+d π O = ———— π d + – d 2 2 2 (approximate) Frustum A – A1 V = ———— + A1 2 O = A + A1 + areas of sides Body of rotation (ring) V=2πA A = cross-section O = circumference of crosssection x 2 π Pappus’ theorem for bodies of revolution Volume of turned surface (hatched) x path of its centre of gravity V=A2π Length of turned line x path of its centre of gravity O = L 2 π 1 π π ( )h 49 50 2 General Electrotechnical Formulae 2 2.1 Electrotechnical symbols as per DIN 1304 Part 1 Table 2-1 Mathematical symbols for electrical quantities (general) Symbol Quantity Sl unit Q E D U quantity of electricity, electric charge electric field strength electric flux density, electric displacement electric potential difference electric potential permittivity, dielectric constant electric field constant, εo = 0.885419 · 10 –11 F/m relative permittivity electric capacitance electric current electric current density specific electric conductivity specific electric resistance electric conductance electric resistance electromotive force C V/m C/m2 V V F/m F/m 1 F A A/m2 S/m ϕ ε εo εr C I J x, γ, σ ρ G R θ Ωm S Ω A Table 2-2 Mathematical symbols for magnetic quantities (general) Symbol Quantity - Sl unit Φ magnetic flux magnetic induction magnetic field strength magnetomotive force magnetic potential permeability absolute permeability, µo = 4 π · 10–7 · H/m relative permeability inductance mutual inductance Wb T A/m A A H/m H/m 1 H H B H V ϕ µ µo µr L Lmn 51 Table 2-3 Mathematical symbols for alternating-current quantities and network quantities Symbol Quantity Sl unit S P Q D apparent power active power reactive power distortion power phase displacement load angle power factor, λ = P/S, λ cos ϕ 1) loss angle loss factor, d = tan δ impedance admittance resistance conductance reactance susceptance impedance angle, γ = arctan X/R W, VA W W, Var W rad rad 1 rad 1 ϕ ϑ λ δ d Z Y R G X B γ Ω S Ω S Ω S rad Table 2-4 Numerical and proportional relationships Symbol Quantity Sl unit η efficiency slip number of pole-pairs number of turns transformation ratio number of phases and conductors amplitude factor overvoltage factor ordinal number of a periodic component wave content fundamental wave content harmonic content, distortion factor increase in resistance due to skin effect, ζ = R~ / R — 1 1 1 1 1 1 1 1 1 1 1 1 1 s p w, N ü m γ k ν s g k ζ 1) Valid only for sinusoidal voltage and current. 2.2 Alternating-current quantities With an alternating current, the instantaneous value of the current changes its direction as a function of time i = f (t). If this process takes place periodically with a period of duration T, this is a periodic alternating current. If the variation of the current with respect to time is then sinusoidal, one speaks of a sinusoidal alternating current. 52 The frequency f and the angular frequency ω are calculated from the periodic time T with 2 1 2π f = – and ω = 2 π f = — . T T The equivalent d. c. value of an alternating current is the average, taken over one period, of the value: i = 1T 1 2π i dt = i dω t . ∫ ∫ T0 2π 0 This occurs in rectifier circuits and is indicated by a moving-coil instrument, for example. The root-mean-square value (rms value) of an alternating current is the square root of the average of the square of the value of the function with respect to time. I = 1 T 2 1 2π 2 ⋅ ∫ i dt = ⋅ ∫ i dω t . T 0 2π 0 As regards the generation of heat, the root-mean-square value of the current in a resistance achieves the same effect as a direct current of the same magnitude. The root-mean-square value can be measured not only with moving-coil instruments, but also with hot-wire instruments, thermal converters and electrostatic voltmeters. A non-sinusoidal current can be resolved into the fundamental oscillation with the fundamental frequency f and into harmonics having whole-numbered multiples of the fundamental frequency. If I1 is the rms value of the fundamental oscillation of an alternating current, and I2, I3 etc. are the rms values of the harmonics having frequencies 2 f, 3 f, etc., the rms value of the alternating current is I = I +I +I +… 2 1 2 2 2 3 If the alternating current also includes a direct-current component i – , this is termed an undulatory current. The rms value of the undulatory current is I = I +I +I +I +… 2 – 2 1 2 2 2 3 The fundamental oscillation content g is the ratio of the rms value of the fundamental oscillation to the rms value of the alternating current I g = ––1 . I The harmonic content k (distortion factor) is the ratio of the rms value of the harmonics to the rms value of the alternating current. I 22 + I 23 + … k = —————— = I 1 – g 2 The fundamental oscillation content and the harmonic content cannot exceed 1. In the case of a sinusoidal oscillation the fundamental oscillation content the harmonic content g = 1, k = 0. 53 Forms of power in an alternating-current circuit The following terms and definitions are in accordance with DIN 40110 for the sinusoidal wave-forms of voltage and current in an alternating-current circuit. apparent power S = UI = P 2 + Q 2, active power P = UI · cos ϕ = S · cos ϕ, reactive power Q = UI · sin ϕ = S · sin ϕ, power factor P cos ϕ = – , S reactive factor Q sin ϕ = – . S When a three-phase system is loaded symmetrically, the apparent power is S = 3 U1I1 = 3 · U · I1, where I1 is the rms phase current, U1 the rms value of the phase to neutral voltage and U the rms value of the phase to phase voltage. Also active power 3 · U · I1 · cos ϕ, P = 3 U1I1 cos ϕ = reactive power Q = 3 U1I1 sin ϕ = 3 · U · I1 · sin ϕ. The unit for all forms of power is the watt (W). The unit watt is also termed volt-ampere (symbol VA) when stating electric apparent power, and Var (symbol var) when stating electric reactive power. Resistances and conductances in an alternating-current circuit impedance U S R 2 + X2 Z = – = –2 = I I resistance U cos ϕ P Z 2– X2 R = ——–— = —2 = Z cos ϕ = I I reactance inductive reactance U sin ϕ Q Z2– R2 X = ——–— = — = Z sin ϕ = I I2 Xi = ω L capacitive reactance 1 Xc = —– ωC admittance I S 1 G2 + B2 = – Y = – = —2 = Z U U conductance P R I cos ϕ Y 2 – B2 = —2 G = ——— = —2 = Y cos ϕ = Z U U conductance I sin ϕ Q X Y 2 – G 2 = —2 B = ——— = —2 = Y sin ϕ = Z U U inductive susceptance 1 B i = —– ωL capacitive susceptance Bc = ω C 54 Complex presentation of sinusoidal time-dependent a. c. quantities Expressed in terms of the load vector system: U = I · Z, I = U · Y The symbols are underlined to denote that they are complex quantities (DIN 1304). Fig. 2- 1 Equivalent circuit diagram Fig. 2-2 Vector diagram of resistances Fig. 2-3 Vector diagram of conductances If the voltage vector U is laid on the real reference axis of the plane of complex numbers, for the equivalent circuit in Fig. 2-1 with Z = R + j X i: we have U = U, I = Iw –j Ib = I (cos ϕ – j sin ϕ), P Q Iw = – ; Ib = – ; U U S 1) = U I* = U I (cos ϕ + j sin ϕ) = P + j Q, S = S = U I = P 2 + Q 2, U U U Z = R + j Xi = — = ——————— = — (cos ϕ + j sin ϕ ), I I I (cos ϕ – j sin ϕ) U U where R = — cos ϕ and Xi = — sin ϕ, I I I I Y = G–jB = — = — (cos ϕ – j sin ϕ) U U I I where G = — cos ϕ and B i = — sin ϕ. U U 1) S : See DIN 40110 I* = conjugated complex current vector 55 2 ω = 2 π f is the angular frequency and ϕ the phase displacement angle of the voltage with respect to the current. U, I and Z are the numerical values of the alternating-current quantities U, I and Z. Table 2-5 Alternating-current quantities of basic circuits Z Z 1. R R 2. jωL ωL 3. – j / (ω C ) 1/ω C 4. R + j ω L1) R 2 + (ω L)2 5. R – j / (ω C ) 6. j (ω L – 1/(ω C )) 7. R + j(ωL–1/(ω C)) 2) R2 + (ωL–1/(ω C))2 8. RωL ———–– ωL–jR RωL ——————– R 2 + (ω L)2 9. R – j ω C R2 ———––—– — 1 + (ω C )2 R 2 10. j —–————— 1/ (ω L) – ω C 1 ——————–——– (1/ω L)2 – (ω C)2 1 —————–——–—–— 1/R + j (ω C – 1/(ω L)) 1 ————————–————– 1/R 2 + (ω C – 1/ (ω L))2 Circuit 11. 4) R 2 + 1/(ω C)2 2) 3) [Y = 1/R 2 + j (ω C – 1/ (ω L))] 12. 1) 2) 5) R + j (L (1– ω 2 LC) – R 2 C) ———–——–——–—–—–— (1 – ω 2 L C)2 + (R ω C)2 (ω L – 1/(ω C))2 R ————–—— 1 + (ω C)2 R 2 R 2 + [L (1– ω 2 LC) – R 2 C ]2 ————————————–– (1 – ω2 L C)2 + (R ω C)2 With small loss angle δ (= 1/ϕ ) ≈ tan δ (error at 4° about 1 ‰): Z ≈ ω L (δ + j). Series resonance (voltage resonance) for ω L = 1 / (ω C ): 1 L /C ƒres = ———— Zres = R. Xres = XL = Xc= 2 π LC Close to resonance (∆ ƒ< 0.1 ƒres) is Z ≈ R + j Xres · 2 ∆ ƒ / ƒres with ∆ ƒ = ƒ – ƒres 3) With small loss angle δ (= 1/ϕ ) ≈ tan δ = –1/(ω C R ): δ+j Z = —–— ωC 4) 5) 56 1 Bres = C/L: ƒres = ———— 2 π LC Close to resonance (∆ ƒ < 0.1 ƒres ): Y = G + j B res · 2 ∆ ƒ with ∆ ƒ = ƒ – ƒres e. g. coil with winding capacitance. Y res = G. Table 2-6 Current / voltage relationships Ohmic resistance R Capacitance (capacitor) C u = iR 1 – C i = u – R du C·— dt 1 – L Time law u = û sin ω t û sin ω t û sin ω t hence u = î R sin ω t = û sin ω t 1 – —— î cos ω t = – û cos ω t ωC ω L î cos ω t = û cos ω t i = û — sin ω t = î sin ω t R ω C û cos ω t = î cos ω t 1 – —– û cos ω t = – î cos ω t ωL General law Elements of calculation ∫ i dt Inductance (choke coil) L di L·— dt ∫ u dt î = û/R ωCû û / (ω L) û = îR î /(ω C) îωL ϕ = 0 π 1 arctan ——— = – – ωC·0 2 i leads u by 90 ° ωL π arctan —– = – 0 2 i lags u by 90 ° u and i in phase f = ω 57 —– 2π ω —– 2π ω —– 2π (continued) 2 58 Table 2-6 (continued) Alternating current impedance Diagrams Ohmic resistance R Capacitance (capacitor) C Inductance (choke coil) L Z = R – j —— ωC jωL |Z| = R 1 —– ωL ωC 2.3 Electrical resistances 2 2.3.1 Definitions and specific values An ohmic resistance is present if the instantaneous values of the voltage are proportional to the instantaneous values of the current, even in the event of time-dependent variation of the voltage or current. Any conductor exhibiting this proportionality within a defined range (e. g. of temperature, frequency or current) behaves within this range as an ohmic resistance. Active power is converted in an ohmic resistance. For a resistance of this kind is P R = –2 . I The resistance measured with direct current is termed the d. c. resistance R – . If the resistance of a conductor differs from the d. c. resistance only as a result of skin effect, we then speak of the a. c. resistance R ∼ of the conductor. The ratio expressing the increase in resistance is R∼ R– a. c. resistance d. c. resistance ζ = —– = ———–———– . Specific values for major materials are shown in Table 2-7. Table 2-7 Numerical values for major materials Conductor Aluminium, 99.5 % Al, soft Al-Mg-Si Al-Mg Al bronze, 90 % Cu, 10 % Al Bismuth Brass Bronze, 88 % Cu, 12 % Sn Cast iron Conductor copper, soft Conductor copper, hard Constantan CrAI 20 5 CrAI 30 5 Dynamo sheet Dynamo sheet alloy (1 to 5 % Si) Graphite and retort carbon Lead Magnesium Manganin Mercury Molybdenum Monel metal Nickel silver Specific electric resistance ρ (mm2 Ω/m) 0.0278 0.03…0.033 0.06…0.07 0.13 1.2 0.07 0.18 0.60…1.60 0.01754 0.01786 0.49…0.51 1.37 1.44 0.13 0.27…0.67 13…100 0.208 0.046 0.43 0.958 0.054 0.42 0.33 Electric conductivity x = 1/ ρ (m/mm2 Ω) Temperature coefficient α Density (K–1) (kg/dm3) 20–3 36 4· 33…30 3.6 · 10–3 17…14 2.0 · 10–3 7.7 3.2 · 10–3 0.83 4.5 · 10–3 14.3 1.3…1.9 · 10–3 5.56 0.5 · 10–3 1.67…0.625 1.9 · 10–3 57 4.0 · 10–3 56 3.92 · 10–3 2.04…1.96 –0.05 · 10–3 0.73 0.05 · 10–3 0.69 0.01 · 10–3 7.7 4.5 · 10–3 3.7…1.5 — 0.077…0.01 –0.8…–0.2 · 10–3 4.8 4.0 · 10–3 21.6 3.8 · 10–3 2.33 0.01 · 10–3 1.04 0.90 · 10–3 18.5 4.3 · 10–3 2.8 0.19 · 10–3 3.03 0.4 · 10–3 2.7 2.7 2.7 8.5 9.8 8.5 8.6…9 7.86…7.2 8.92 8.92 8.8 — — 7.8 7.8 2.5…1.5 11.35 1.74 8.4 13.55 10.2 — 8.5 (continued) 59 Table 2-7 (continued) Numerical values for major materials Conductor Ni Cr 30 20 Ni Cr 6015 Ni Cr 80 20 Nickel Nickeline Platinum Red brass Silver Steel, 0.1% C, 0.5 % Mn Steel, 0.25 % C, 0.3 % Si Steel, spring, 0.8 % C Tantalum Tin Tungsten Zinc Specific electric resistance ρ (mm2 Ω/m) Electric conductivity x = 1/ ρ (m/mm2 Ω) Temperature coefficient α Density (K–1) (kg/dm3) 1.04 1.11 1.09 0.09 0.4 0.1 0.05 0.0165 0.13…0.15 0.18 0.20 0.16 0.12 0.055 0.063 0.96 0.90 0.92 11.1 2.5 10 20 60.5 7.7…6.7 5.5 5 6.25 8.33 18.2 15.9 0.24 · 10–3 0.13 · 10–3 0.04 · 10–3 6.0 · 10–3 0.18…0.21 · 10–3 3.8…3.9 · 10–3 — 41 · 10–3 4…5 · 10–3 4…5 · 10–3 4…5 · 10–3 3.5…10–3 4.4 · 10–3 4.6 · 10–3 3.7 · 10–3 8.3 8.3 8.3 8.9 8.3 21.45 8.65 10.5 7.86 7.86 7.86 16.6 7.14 19.3 7.23 Resistance varies with temperature, cf. Section 2.3.3 2.3.2 Resistances in different circuit configurations Connected in series (Fig. 2-4) Fig. 2-4 Total resistance = Sum of individual resistances R = R1 + R2 + R3 + … The component voltages behave in accordance with the resistances U1 = I R1 etc. U The current at all resistances is of equal magnitude I = – . R Connected in parallel (Fig. 2-5) Fig. 2-5 Total conductance = Sum of the individual conductances 1 – = G = G1 + G2 + G3 + … R 60 1 R = –. G 2 In the case of n equal resistances the total resistance is the n th part of the individual resistances. The voltage at all the resistances is the same. Total current U U I = – = Sum of components I1 = — etc. R R1 The currents behave inversely to the resistances R R R I1 = I — ; I2 = I — ; I3 = I — . R2 R3 R1 Transformation delta-star and star-delta (Fig. 2-6) Fig. 2-6 Conversion from delta to star connection with the same total resistance: R d2 R d3 RS1 = —————— —– R d1 + R d2 + R d3 R d3 R d1 RS2 = —————— —– R d1 + R d2 + R d3 R d1 R d2 RS3 = —————— —– R d1 + R d2 + R d3 Conversion from star to delta connection with the same total resistance: R S1 R S2 + R S2 R S3 + R S3 R S1 R d1 = ——————–————— ——– R S1 R S1 R S2 + R S2 R S3 + R S3 R S1 R d2 = ——————–—————— —— R S2 R S1 R S2 + R S2 R S3 + R S3 R S1 R d3 = ——————–———— ———– R S3 Calculation of a bridge between points A and B (Fig. 2-7) To be found: 1. the total resistance R tot between points A and B, 2. the total current I tot between points A and B, 3. the component currents in R 1 to R 5. Given: voltage U = resistance R1 = R2 = R3 = R4 = R5 = 220 V. 10 Ω, 20 Ω, 30 Ω, 40 Ω, 50 Ω. Fig. 2-7 61 First delta connection CDB is converted to star connection CSDB (Fig. 2-8): R2 R5 20 · 50 = ———–—— = 10 Ω, R25 = ———–—— 20 + 30 + 50 R2 + R3 + R5 30 · 50 R3 R5 = ———–—— = 15 Ω, R35 = ———–—— 20 + 30 + 50 R2 + R3 + R5 20 · 30 R2 R3 = ———–—— = 6 Ω, R23 = ———–—— 20 + 30 + 50 R2 + R3 + R5 (R1 + R25) (R4 + R35) + R23 = Rtot = ———–—————— R1 + R25 + R4 + R35 (10 +10) (40 + 15) = ———–—————— + 6 = 20.67 Ω. 10 + 10 + 40 + 15 Fig. 2-8 U 220 Itot = —– = ——– = 10.65 A. 20.67 Rtot 20.67 – 6 Rtot – R23 = 10.65 · ————– = 7.82 A, IR1 = Itot ——–—– 10 + 10 R1 + R25 20.67 – 6 Rtot – R23 —–—– = 10.65 · ————– = 2.83 A, IR4 = Itot —– 40 + 15 R4 + R35 By converting the delta connection CDA to star connection CSDA, we obtain the following values (Fig. 2-9): R15 = 5 Ω; R45 = 20 Ω; R14 = 4 Ω; IR2 = 7.1 A; IR3 = 3.55 A. Fig. 2-9 With alternating current the calculations are somewhat more complicated and are carried out with the aid of resistance operators. Using the symbolic method of calculation, however, it is basically the same as above. 2.3.3 The influence of temperature on resistance The resistance of a conductor is l l·ρ R = ––— = —— A x·A where l = Total length of conductor A = Cross-sectional area of conductor ρ = Specific resistance (at 20 °C) x 1 = – Conductance ρ α = Temperature coefficient. Values for ρ, x and α are given in Table 2-7 for a temperature of 20 °C. For other temperatures ϑ1) (ϑ in °C) ρϑ = ρ20 [1 + α (ϑ – 20)] 1) Valid for temperatures from – 50 to + 200 °C. 62 and hence for the conductor resistance l 2 Rϑ = – · ρ20 [1 + α (ϑ – 20)]. A Similarly for the conductivity xϑ = x20 [1 + α (ϑ – 20)]–1 The temperature rise of a conductor or a resistance is calculated as R / R –1 w k ∆ ϑ = ————– · α The values R k and R w are found by measuring the resistance of the conductor or resistance in the cold and hot conditions, respectively. Example: The resistance of a copper conductor of l = 100 m and A = 10 mm2 at 20 °C is 100 · 0.0175 R20 = —————– = 0.175 Ω. 10 If the temperature of the conductor rises to ϑ = 50 °C, the resistance becomes 100 R50 = —– · 0.0175 [1 + 0.004 (50 – 20)] ≈ 0.196 Ω. 10 2.4 Relationships between voltage drop, power loss and conductor cross section Especially in low-voltage networks is it necessary to check that the conductor crosssection, chosen with respect to the current-carrying capacity, is adequate as regards the voltage drop. It is also advisable to carry out this check in the case of very long connections in medium-voltage networks. (See also Sections 6.1.6 and 13.2.3). Direct current voltage drop percentage voltage drop 2·l·P 2·l·I ∆ U = R'L · 2 · l · I = ——— = ———— x·A x·A·U ∆U R ’L · 2 · l · I ∆ u = —— 100 % = —— ——— 100 % Un Un power loss 2 · l · P2 ∆ P = I 2 R'L 2 · l = ———— 2 percentage power loss ∆P I 2 R'L · 2 · l ∆ p = —— 100 % = ————— 100 % conductor cross section A x·A·U Pn Pn 2·l·I 2·l·I 2·l·P = ———— = ————– 100 % = ————— 100 % ∆ p · U2 · x x·∆u·U x·∆U 63 Single-phase alternating current voltage drop2) percentage voltage drop2) ∆ U = I · 2 · l (R 'L · cos ϕ + X'L · sin ϕ) ∆U I · 2 · l (R'L · cos ϕ + X 'L · sin ϕ) ∆ u = —– 100 % = —————–———————— Un Un power loss 2 · l · P2 ∆ P = I 2R 'L · 2 · l = —————––—— x · A · U 2 · cos2 ϕ percentage power loss ∆P I 2 · R'L · 2 · l ∆ p = —— 100 % = —————– 100 % conductor cross-section1) Pn Pn 2 · l cos ϕ A = ———————————–— ∆U x —— — X'L· 2 · l · sin ϕ I 2 · l cos ϕ = ——————————————– ∆ u · Un x ———— — X'L· 2 · l · sin ϕ I · 100 % ( ) ( ) Three-phase current voltage drop2) percentage voltage drop2) ∆ U = 3 · I · l (R'L · cos ϕ + X'L · sin ϕ) ∆U 3 · I · l (R ’L · cos ϕ + X'L · sin ϕ) ∆ u = —– 100 % = —————–————————— 100 % Un Un power loss l · P2 ∆ P = 3 · I 2 R'L · l = ————— –——– x · A · U 2 · cos2 ϕ percentage power loss ∆P 3 I 2 · R'L · l ∆ p = —— 100 % = ————— 100 % conductor cross-section1) Pn Pn l · cos ϕ A = ———————————– ∆U x ——– – X'L · l · sin ϕ 3·I l · cos ϕ = ————————————–——— ∆u·U x ——————– — X'L · l · sin ϕ 3 · I · 100 % ( ( l = one-way length of ) ) conductor R 'L = Resistance per km P = Active power to be transmitted (P = Pn) U = phase-to-phase voltage X 'L = Reactance per km I = phase-to-phase current In single-phase and three-phase a.c. systems with cables and lines of less than 16 mm2 the inductive reactance can usually be disregarded. It is sufficient in such cases to calculate only with the d.c. resistance. 1) 2) Reactance is slightly dependent on conductor cross section. Longitudinal voltage drop becomes effectively apparent. 64 Effective resistances per unit length of PVC-insulated cables with copper conductors as per DIN VDE 0271 for 0.6/1 kV Number of conductors and crosssection D. C. resistance at 70 °C Ohmic resistance at 70 °C Inductive reactance Effective resistance per unit length R 'L · cos ϕ + X 'L · sin ϕ at cos ϕ 0.95 0.9 0.8 0.7 0.6 mm2 R 'L– Ω / km R 'L~ Ω / km X 'L Ω / km Ω / km Ω / km Ω / km Ω / km Ω / km 4 × 1.5 4 × 2.5 4×4 4×6 4 × 10 4 × 16 4 × 25 4 × 35 4 × 50 4 × 70 4 × 95 4 × 120 4 × 150 4 × 185 4 × 240 4 × 300 14.47 14.47 8.71 8.71 5.45 5.45 3.62 3.62 2.16 2.16 1.36 1.36 0.863 0.863 0.627 0.627 0.463 0.463 0.321 0.321 0.231 0.232 0.183 0.184 0.149 0.150 0.118 0.1202 0.0901 0.0922 0.0718 0.0745 0.115 0.110 0.107 0.100 0.094 0.090 0.086 0.083 0.083 0.082 0.082 0.080 0.080 0.080